Rear Wheel Removal And Installation; Headlight Bulb Replacement - Cushman AC TUG Owner's Manual

M
AINTENANCE

REAR WHEEL REMOVAL AND INSTALLATION

To reduce the possibility of component
damage, do not tighten lug nuts to more
than 85 ft. lbs. (115 Nm) torque.
NOTICE: It is important to follow the
cross sequence pattern when
installing lug nuts. This will
assure even seating of the
wheel against the hub.
Raise the front of the vehicle as previously
described and support on jack stands. Then
position the jack in the position shown at the
rear of the vehicle. Carefully raise the rear of
the vehicle with the jack and place two jack
stands in the position shown. Slowly lower
the jack and check that the vehicle is
securely supported by the jack stands
before proceeding.
Remove the five lug nuts and remove tire
and wheel assembly from the rear hub.
Replace the tire and wheel assembly on the
rear hub with the valve stem to the outside.
Finger tighten the lug nuts in a cross sequence pattern. Tighten the lug nuts to 50 to 85 ft. lbs. (68 to 115 Nm) torque
in 20 ft. lbs. (27 Nm) increments following the cross sequence pattern.
Lower the vehicle by reversing the lifting sequence.

HEADLIGHT BULB REPLACEMENT

To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry
tissue or paper towel to handle the glass portion of the bulb.
The optional LED headlight doe not have replaceable bulbs, the entire headlight must be replaced.
Halogen Headlight
Tool List
• Torx Driver, T-20
• Clean Cloth
Loosen four torx head screws, back them out until the light bezel is free, remove bezel with screws captured in it.
Pull headlight out away from recess, locate the retaining clip on the back of the housing. Squeeze clip wires together
until free of latch edges and pivot out of the way and remove bulb housing from the lens, set lens aside.
Remove old bulb and replace with new 12V/55W, H3 bulb, be sure to use a clean, oil free cloth to hold the new bulb,
never touch the bulb with bare hands.
Replace bulb and housing in the lens, latch retaining clip wires, making sure that wires are not caught between the clip
and the lens.
Place the bezel with the captured screws over the lens, with the word TOP located at the upper edge. Align lens and
bezel with the housing and start all four screws. Tighten screws alternately, making sure that the bezel is seated
against the housing.
24
Tire/wheel style
may vary
Rear Wheels
Cross Sequence
1
4
3
2
5
Front Wheels
Cross Sequence
1 4
3 2