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PACKAGED REFRIGERATION FOR DN SERIES DOAS Supplemental Manual DN2RT DN3RT DN5RT DN2RT SHOWN...
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DOAS Packaged Refrigeration for DN-Series WARNING WARNING COMPRESSED REFRIGERANT HAZARD ARC FLASH AND ELECTRIC SHOCK HAZARD This unit contains compressed refrigerant (R-410A) in a Arc flash and electric shock hazard. Disconnect all electric confined space. If the refrigerant tubing or other hardware is power supplies, verify with a voltmeter that electric power heated too much, the possibility of an explosion exists.
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Packaged Refrigeration for DN-Series DOAS AVERTISSEMENT AVERTISSEMENT RISQUE D’ARC ÉLECTRIQUE ET DE CHOC ÉLECTRIQUE RISQUE DE RÉFRIGÉRANT COMPRIMÉ Risque d’arc électrique et de choc électrique. Débranchez Cette unité contient du réfrigérant comprimé (R-410A) dans toutes les alimentations électriques, vérifiez avec un volt- un espace confiné.
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DOAS Packaged Refrigeration for DN-Series IMPORTANT IMPORTANT Cet appareil est destiné à la ventilation générale, pour This unit is intended for general ventilating, heating, and chauffage et au refroidissement uniquement. Ne pas utiliser cooling only. Do not use to exhaust hazardous or explosive pour évacuer des matières et vapeurs dangereuses ou materials and vapors.
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In the unlikely event that factory assistance is ever required, information located on the unit label will be needed. Locate the RenewAire unit label found on the outside of the unit. NOTE: This information is for purposes of identifying the unit-specific option data from the Option Code.
TABLE OF CONTENTS DOAS Packaged Refrigeration for DN-Series 1.0 OVERVIEW 4.0 UNIT PLACEMENT 1.1 DESCRIPTION ............8 4.1 UNIT PLACEMENT ..........23 1.2 SYSTEM SIZING ............8 5.0 INSTALLATION 1.3 COOLING CAPACITY ..........8 5.1 ELECTRICAL CONNECTIONS ........23 1.4 REHEAT CAPACITY ..........9 5.1.1 High-Voltage Power Supply ..........23 1.5 EVAPORATOR COIL OPERATION .......9 5.1.2 Low-Voltage Power Supply ..........
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TABLE OF CONTENTS Packaged Refrigeration for DN-Series DOAS 8.3 SERVICE PARTS ............50 9.0 TROUBLESHOOTING 9.1 ALARMS ...............50 9.2 SEQUENCE OF OPERATION ........56 9.3 BMS INTEGRATION ..........57 10.0 FACTORY ASSISTANCE TABLE OF ILLUSTRATIONS Figure 1.8.0 Programmable Controller as Used for DOAS and Figure 6.2.12 Main Unit Status Screen—Shows Packaged Refrigeration Control ..........
Rooftop Units. The airflow configuration is indicated by Digit 10 of the unit configuration code. This manual is to be used in conjunction with the DN Series DOAS Rooftop Installation, Operation and Maintenance Manual and the DN Series Integrated Programmable Controls User Manual.
OVERVIEW Packaged Refrigeration for DN-Series DOAS 1.4 REHEAT CAPACITY Each DOAS model has multiple reheat capacities that can be specified. Reheat capacity is determined by matching the expected operating conditions of the unit to the customer’s desired leaving air temperature of the Supply Air. 1.5 EVAPORATOR COIL OPERATION Liquid refrigerant enters the evaporator coil at the Evaporator Temperature (~40°F) and at a low pressure (~119 psig).
OVERVIEW DOAS Packaged Refrigeration for DN-Series 1.8 USER INTERFACE The user interface for the refrigeration system is the keypads and data screens found on the faces of both the primary DOAS Controller and the secondary refrigeration controller. The two controllers are connected by a serial cable. The DOAS controller requires various configuration settings to operate (at the primary user interface), and will then provide a Call for Cooling signal to the secondary refrigeration controller.
COMPONENT DESCRIPTION Packaged Refrigeration for DN-Series DOAS 2.0 COMPONENT DESCRIPTIONS 2.1 CABINET The DN DOAS with Packaged Refrigeration varies from the standard DOAS unit. Access panels are added to the back of the cabinet and the metal panel that separates the EA fan compartment from the controls compartment includes a removable access panel, for servicing the compressor compartment.
COMPONENT DESCRIPTION DOAS Packaged Refrigeration for DN-Series 2.2 REFRIGERANT The refrigerant used in all Packaged Refrigeration systems is R-410A. There are minimal hazards involved in its use. It is a non-flammable, colorless, volatile liquid with a faint sweetish odor. It may also be odorless. There are two primary hazards involved in its use: since it will displace air, it could cause a reduction in available oxygen levels, causing dizziness.
COMPONENT DESCRIPTION Packaged Refrigeration for DN-Series DOAS 2.6 CONDENSER FANS Condenser fans are variable-speed, EC type unless the unit is 575V, where the condenser fans are run by a VFD. DN-2 DOAS units have one condenser fan, while DN-3 and DN-5 units have two.
COMPONENT DESCRIPTION DOAS Packaged Refrigeration for DN-Series 2.7.1 Compressor Crankcase Heaters All compressors have either an internal or an external crankcase heater that operates whenever power is supplied to the DOAS and the disconnect switch is turned ON. Only fixed-speed compressors have external crankcase heaters.
COMPONENT DESCRIPTION Packaged Refrigeration for DN-Series DOAS REFRIGERATION CONTROLLER IN DOAS CONTROLLER IN E-BOX COMPRESSOR COMPARTMENT FIGURE 2.8.0 DOAS CONTROLLER AND REFRIGERATION CONTROLLER 2.9 ELECTRONIC EXPANSION VALVE (EEV) There is at least one electronic expansion valve (EEV) installed in each Packaged Refrigeration unit.
COMPONENT DESCRIPTION DOAS Packaged Refrigeration for DN-Series 2.11 SIGHT GLASS Sight glasses are installed in the refrigeration piping to reveal the presence of moisture. If there is no moisture present, the colored dot in the center of the sight glass will be green and if moisture is present, the dot will turn yellow.
COMPONENT DESCRIPTION Packaged Refrigeration for DN-Series DOAS 2.14 SERVICE PORT Service ports are installed in several locations in the Packaged Refrigeration piping. They are standard Schrader valves. FIGURE 2.14.0 SERVICE PORT (TYP) 2.15 HOT GAS REHEAT COIL (OPTION) The optional Hot Gas Reheat coil is located in the coil compartment, just downstream from the cooling coil.
COMPONENT DESCRIPTION DOAS Packaged Refrigeration for DN-Series 2.17 MODULATING 3-WAY VALVE (OPTION) A motorized three-way modulating valve is provided for all Packaged Refrigeration units having optional Hot Gas Reheat. The valve diverts a variable amount of hot refrigerant leaving the compressor, to the HGRH coil.
SHIPPING/RECEIVING Packaged Refrigeration for DN-Series DOAS 3.0 SHIPPING/RECEIVING/HANDLING DOAS units that are equipped with the Packaged Refrigeration option are substantially larger and heavier than those that do not have the option. They are shipped with condenser/condenser fan assemblies installed. EA and OA hoods are shipped loose. See the unit IOM for further instructions on rigging the unit for hoisting.
SHIPPING/RECEIVING DOAS Packaged Refrigeration for DN-Series 3.1.3 DN-2-RT Packaged Corner Weights and COG Drawing MODELS DN‐2‐RT PKGD ERV + Coil ERV + Coil ERV + Coil ERV + Coil Center of G MODELS ERV + Coil ERV + Coil ERV + Coil Dashed line is OD of unit base. ERV + Coil Center of G ADDIT OPTIONS RECIRC DN‐2‐RT PKGD 1" CABINET UNIT WEIGHTS (LBS) T PKGD MODELS UNIT Add the ad ERV + Coil 95.26 58.255 24.271 2500 ERV + Coil + EH 119.89...
SHIPPING/RECEIVING DOAS Packaged Refrigeration for DN-Series 3.1.5 DN-5-RT Packaged Corner Weights and COG Drawing DN‐5‐RT PKGD MODELS ERV + Coil ERV + Coil + ERV + Coil + ERV + Coil + Center of Gr MODELS ERV + Coil ERV + Coil + ERV + Coil + ERV + Coil + Center of Gr Dashed line is OD of unit base. ADDITIO OPTIONS RECIRC DN‐5‐RT PKGD 1" CABINET UNIT WEIGHTS (LBS) T PKGD MODELS UNIT Add the add ERV + Coil 109.78 65.52 45.65 5000 1487 1497...
4.0 UNIT PLACEMENT 4.1 UNIT PLACEMENT The DOAS should be placed in accordance with instructions in the DN Series DOAS Rooftop Installation, Operation and Maintenance Manual. Observe all required clearances for servicing the unit and required clearances for adequate airflow, as shown in the dimensioned drawings.
INSTALLATION DOAS Packaged Refrigeration for DN-Series 5.2 CONDENSING UNIT WIRING SCHEMATIC 5.2.1 Single-Circuit Wiring Schematic ACCY 24VAC POWER BLOCK FIGURE 5.2.0 HIGH VOLTAGE SINGLE-CIRCUIT WIRING SCHEMATIC (TYP) 1.800.627.4499...
INSTALLATION Packaged Refrigeration for DN-Series DOAS 5.4 REFRIGERANT PRESSURE CHARTS The R410A refrigerant temperature-pressure chart is shown below. The pressure is shown in PSIA. If PSIG is required, then subtract atmospheric pressure from the chart value to get gauge pressure. Pressure (psia) Pressure (psia) Temp (°F)
INSTALLATION DOAS Packaged Refrigeration for DN-Series 5.5 REFRIGERANT CHARGE CHARTS All DN-Series DOAS units with Packaged Refrigeration are shipped from the factory charged with R410A refrigerant. The DOAS unit can have a single compressor or two (2) compressors depending on the application. When two compressors are present the total refrigerant charge is the sum of the individual compressors’...
UNIT OPERATION Packaged Refrigeration for DN-Series DOAS 6.0 UNIT OPERATION The packaged refrigeration system is designed to operate in ambient air temperature from 50°F to 120°F. The system must not be operated when ambient air temperature falls below 40°F. 6.1 PRINCIPLE OF OPERATION In order for the Packaged Refrigeration system to operate, the controller must be enabled locally, the unit must have no critical alarms,...
6.1.3 Enable Signal from Main Controller When connected to a RenewAire DOAS unit, the refrigeration controller will automatically receive an enable command through a Modbus connection to the J3 terminal on the refrigeration controller (upper left) whenever the main unit has a Call for Cooling.
UNIT OPERATION Packaged Refrigeration for DN-Series DOAS The unit leaves the factory ready to operate with reasonable default values. The following section describes the operation and advanced settings for fine tuning. An advanced service password is required to change any of these values. 6.2.1 Demand Calculation The controller uses a proportional integral loop to calculate demand.
UNIT OPERATION DOAS Packaged Refrigeration for DN-Series All of the settings are set in password protected screens in the Advanced Service Menu. FIGURE 6.2.3 GENERAL COMPRESSOR SETTINGS 6.2.3 Safety Timing The compressors have built-in safety timing for minimum on and off times as well as an inter-stage delay time for time between stages, shown in the Advanced Service menu.
UNIT OPERATION Packaged Refrigeration for DN-Series DOAS 6.2.4 Additional State for Second Compressor The figure below shows the flow of the unit staging in the second compressor. The second compressor is allowed to come on when the inter-stage delay timer has expired, and the demand is greater than the first compressor can satisfy.
UNIT OPERATION DOAS Packaged Refrigeration for DN-Series One Compressor System Two Compressor System System Demand from PID Demand Demand System Capacity Capacity Comp 1 Capacity Comp 1 + Capacity Comp 2 Demand Share of Comp 1 100 Capacity Comp 1/System Capacity Demand Share of Comp 2 0 Capacity Comp 2/System Capacity Minimum Start Demand...
UNIT OPERATION Packaged Refrigeration for DN-Series DOAS 3% to the Right Increasing Demand 60% demand = 43% Compressor 2 17% Compressor 1 Speed = 29% 14.5% demand = 57% demand = Indicates 2 25% Compressor 100% Compressor Compressor is On FIGURE 6.2.8 COMPRESSOR STAGING EXAMPLE—INCREASING DEMAND 2% to the Left 54% demand = 0%...
UNIT OPERATION DOAS Packaged Refrigeration for DN-Series 6.2.5 Compressor Oil Management If the compressor is running at a low speed for an extended amount of time, the oil boost feature will speed up the compressor for a short time to move the oil around. The detection level and speed, as well as the boost run speed and time are set here.
START-UP Packaged Refrigeration for DN-Series DOAS 6.2.7 Superheat Control The electronic expansion valves will operate to maintain a steady superheat condition. The setting is here. FIGURE 6.2.14 SUPERHEAT SETPOINT The current status can be viewed on the third Unit Status screen, shown below. FIGURE 6.2.15 ELECTRONIC EXPANSION VALVE STATUS SCREEN The current status of the second circuit can be viewed on this screen if applicable.
MAINTENANCE DOAS Packaged Refrigeration for DN-Series 8.0 MAINTENANCE The optional Packaged Refrigeration system requires annual maintenance, normally just before the start of the cooling season. The Packaged Refrigeration system should have its own service schedule because its operation is seasonal. NOTICE This Packaged Refrigeration system is classified by the Environmental Protection Agency (EPA) as a Class II device.
MAINTENANCE Packaged Refrigeration for DN-Series DOAS 8.1.2 Commissioning Maintenance 24 hours after unit start-up: Inspect the Packaged Refrigeration system for any condensation that occurs where it does not belong. Inspect the condensate pan and the P-Trap for proper operation. Correct any leaks or other faulty conditions.
MAINTENANCE DOAS Packaged Refrigeration for DN-Series Inspect the interior of the Packaged Refrigeration compartments for any dirt, debris or foreign objects. Inspect the Packaged Refrigeration compartment doors and latches. With age, the foam gasketing will compress and no longer maintain a seal. If the doors no longer seal properly, adjust the latches to tighten them.
MAINTENANCE Packaged Refrigeration for DN-Series DOAS 8.2 MAINTENANCE RECORDS The following maintenance records are provided as a model for the user. They should be modified and supplemented, as needed. 8.2.1 Commissioning Maintenance Log ENTER DATES OF SERVICE AND INITIAL AFTER 24 HOURS OF OPERATION, AFTER 30 DAYS OF OPERATION, TECHNICIAN INSPECT THE PACKAGED REFRIGERATION...
MAINTENANCE DOAS Packaged Refrigeration for DN-Series 8.2.2 Start-of-Cooling Season Maintenance Log ENTER DATES OF SERVICE AND INITIAL INSPECT/CLEAN CHECK SIGHT INSPECT CRANKCASE INSPECT/CLEAN INSPECT AND CONDENSER FAN GLASSES FOR CONDENSATE PAN HEATERS ALL COILS SERVICE VFD AND INTAKE SCREEN MOISTURE AND P-TRAP WORKING? 1.800.627.4499...
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MAINTENANCE Packaged Refrigeration for DN-Series DOAS ENTER DATES OF SERVICE AND INITIAL INSPECT PACKAGED INSPECT INSPECT PACKAGED RUN PACKAGED REFRIGERATION INSPECT VFD REFRIGERATION REFRIGERATION REFRIGERATION HGRH TECHNICIAN COMPARTMENT FOR ALARMS CONTROLLER FOR COMPARTMENTS SYSTEM THROUGH WORKING? INITIALS DOORS, GASKETS ALARMS FOR DIRT/DEBRIS A COMPLETE CYCLE AND LATCHES...
MAINTENANCE DOAS Packaged Refrigeration for DN-Series 8.2.3 End-of-Cooling Season Maintenance Log ENTER DATES OF SERVICE AND INITIAL INSPECT/CLEAN CHECK SIGHT CRANKCASE INSPECT REFRIGERATION INSPECT/CLEAN CONDENSER INSPECT AND INSPECT VFD GLASSES FOR HEATERS CONTROLLER ALL COILS FAN AND SERVICE VFD FOR ALARMS MOISTURE WORKING? FOR ALARMS...
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MAINTENANCE Packaged Refrigeration for DN-Series DOAS ENTER DATES OF SERVICE AND INITIAL INSPECT PACKAGED INSPECT PACKAGED RUN PACKAGED REFRIGERATION WINTERIZE REFRIGERATION REFRIGERATION SHUT INSPECT/CLEAN/DRY TECHNICIAN COMPARTMENT CONDENSATE COMPARTMENTS SYSTEM THROUGH DOWN CONDENSATE PAN INITIALS DOORS, GASKETS P-TRAP FOR DIRT/DEBRIS A COMPLETE CYCLE AND LATCHES 1.800.627.4499...
MAINTENANCE DOAS Packaged Refrigeration for DN-Series 8.2.4 Periodic Maintenance (Monthly) ENTER DATES OF SERVICE AND INITIAL ENTER DATES OF SERVICE AND INITIAL INSPECT/CLEAN INSPECT/CLEAN INSPECT/CLEAN INSPECT/CLEAN LISTEN TO LISTEN TO CONDENSER COIL CONDENSER INITIALS CONDENSER COIL CONDENSER INITIALS UNIT RUN UNIT RUN SCREEN COIL...
Packaged Refrigeration for DN-Series 8.3 SERVICE PARTS FIGURE 8.3.0 PACKAGED DN SERVICE PARTS 9.0 TROUBLESHOOTING If problems occur with a RenewAire ERV, the primary resources for trouble-shooting are the unit www.renewaire.com (800) 627- 4499 support@renewaire.com controller alarms, as-built wiring schematics and the Sequence Of Operation (SOO) for each control scheme.
TROUBLESHOOTING Packaged Refrigeration for DN-Series DOAS INDEX ALARM TYPE DESCRIPTION Auto reset Discharge Pressure Transducer in error - Circuit 1 Auto reset Discharge Temperature Sensor in error - Circuit 1 Auto reset Suction Pressure Transducer in error - Circuit 1 Auto reset Suction Temperature Sensor in error - Circuit 1 Auto reset...
TROUBLESHOOTING DOAS Packaged Refrigeration for DN-Series INDEX ALARM TYPE DESCRIPTION Auto reset High Pressure Cutout on Circuit 1 Auto reset High Temperature Cutout on Circuit 1 Auto reset Low superheat protection - Circuit 1 Auto reset Low evaporation temperature protection - Circuit 1 Auto reset High evaporation temperature protection - Circuit 1 Auto reset...
TROUBLESHOOTING Packaged Refrigeration for DN-Series DOAS INDEX ALARM TYPE DESCRIPTION Auto reset High Pressure Cutout on Circuit 2 Auto reset High Temperature Cutout on Circuit 2 Auto reset Low superheat protection - Circuit 2 Auto reset Low evaporation temperature protection - Circuit 2 Auto reset High evaporation temperature protection - Circuit 2 Auto reset...
TROUBLESHOOTING DOAS Packaged Refrigeration for DN-Series INDEX ALARM TYPE DESCRIPTION Auto reset Dis Start DP State _BLDC Auto reset Start Fail Lock - BLDC Auto reset Start Fail Retry - BLDC Disabled Compressor shut off - BLDC Disabled Out of Envelope - BLDC Auto reset Low delta pressure Auto reset...
TROUBLESHOOTING Packaged Refrigeration for DN-Series DOAS INDEX ALARM TYPE DESCRIPTION Auto reset 13: Inverter data communication fault Auto reset 14: Inverter drive thermistor fault Auto reset 15: Inverter auto-tuning fault Auto reset 16: Inverter drive disabled Auto reset 17: Inverter motor phase fault Auto reset 18: Inverter internal fan fault Auto reset...
TROUBLESHOOTING DOAS Packaged Refrigeration for DN-Series INDEX ALARM TYPE DESCRIPTION Auto reset 13: Inverter micro safety DC bus voltage Auto reset 14: Inverter micro safety HWF DC bus voltage Auto reset 15: Inverter micro safety input voltage Auto reset 16: Inverter micro safety HWF input voltage Auto reset 17: Inverter micro safety DC bus power alarm Auto reset...
To contact RenewAire Customer Service: Call 800-627-4499 Email: RenewAireSupport@RenewAire.com Remember that RenewAire Customer Service can only assist with the products sold by RenewAire, it cannot resolve engineering issues that result from air handling system design by others. 1.800.627.4499...
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Packaged Refrigeration for DN-Series DOAS T H I S P A G E I S I N T E N T I O N A L LY L E F T B L A N K . 1.800.627.4499...
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About RenewAire For over 30 years, RenewAire has been a pioneer in enhancing indoor air quality (IAQ) in commercial and residential buildings of every size. This is achieved while maximizing sustainability through our fifth-generation, static-plate, enthalpic-core Energy Recovery Ventilators (ERVs) that optimize energy efficiency, lower capital costs via load reduction and decrease operational expenses by minimizing equipment needs, resulting in significant energy savings.
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