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Related Manuals for Holemaker Technology HMT MAX 200
Summary of Contents for Holemaker Technology HMT MAX 200
- Page 1 HMT MAX 200 MAGNETIC DRILLING MACHINE OPERATING INSTRUCTIONS PLEASE READ CAREFULLY BEFORE USE This MAX 200 Machine (Serial No____________) is CE Approved. HOLEMAKER TECHNOLOGY LTD. Bridge House, Pattenden Lane, Marden, Kent, UK, TN12 9QJ TEL: 03330 110 382 MAX200 V.1_05/2019...
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Page 2: Table Of Contents
Contents 1. Before Use 1.1 Operating Guide 1.2 Safety Regulations 1.3 Warning Symbols 1.4 Specification Plate 2. Features 2.1 Functions of the Machine 2.2 Technical Data 2.3 Machine Dimensions 3. Overview 3.1 Machine Features 3.2 Operating Positions 3.3 Correct Usage 3.4 Power Supply 3.5 Power Connection 3.6 Safety Devices... - Page 3 Contents 4. Operation 4.1 Operation Procedure 4.2 Control Panel 4.3 Emergency Stop 4.4 Adjustment of the Machine 5. Electrical Safety 5.1 General Electrical Safety Regulations 5.2 Wiring Diagram 6. Maintenance 6.1 General Maintenance 7. Trouble Shooting 8. Appendix 1 Exploded View Appendix 2.
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Page 4: Before Use
Holemaker Technology or the distributors are not obliged to repair or replace any part that has been damaged by careless operation, misuse for any reasons, such as: poor lubrication, inadequate maintenance, inappropriate operation environment improper operation. - Page 5 ◎ Do not use with a Pacemaker or other implanted medical devices. Electromagnetism can cause damage/interference. ◎ Cleaning, greasing, general maintenance and other adjustments should only be made to the machine when the power cable is removed. ◎ Servicing should only be carried out by a qualified technician. ◎...
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Page 6: Warning Symbols
1.3 Warning Symbols To ensure safe & proper operation, there are six symbols showing on the machine and are explained below. Do not remove warning symbols from the machine. Warning Symbols: General warning Use earplugs Read the manual Wear safety shoes Use safety glasses Wear appropriate work clothes... -
Page 7: Specification Plate
1.4 Specification Plate MAX 200 Use earplugs General warning Wear safety shoes Read the manual Wear appropriate work clothes Use safety glasses... -
Page 8: Features
2. Features. 2.1 Functions of the Machine. 1. Highly efficient and stable drilling, offering precision results. 2. Variable speed functions, for both drilling and countersinking. 3. Internal protected coolant feed system. 4. Powerful and durable motor with long life expectancy. 5. -
Page 9: Machine Dimensions
2.3 Machine Dimensions. 505 mm 260 mm 60 mm 330 mm 115 mm... -
Page 10: Overview
3. Overview. 3.1 Machine Features. 1. Body 4. Magnet 7. Oil bottle assembly 2. Motor 5. Control panel assembly 8. Capstan arm 3. Gearbox 6. Main cable assembly 3.2 Operating Positions. -
Page 11: Correct Usage
3.3 Correct Usage. -
Page 12: Power Supply
3.4 Power Supply Requirements. An Inadequate input power supply may seriously affect the output power of the machine. It is important that this machine uses a dedicated power supply, separate from other machinery and is correctly connected to the power supply. Table for power supply requirements: Voltage Breaker capacity... -
Page 13: Machine Packaging
3.7 Machine Packaging. Metal Carrying Case with wheels (We recommend using the carrying case during transportation to protect the machine) -
Page 14: Operation
4. Operation. 4.1 Operation Procedure. Check the following points before starting the machine: (1) Check for any loose connections, broken switches or damaged wiring, before connecting to the power supply. (2) Check all Switches are all at the OFF position. (3) Check if the specification of the power supply is consistent with the voltage of the machine. - Page 15 (11) Fit the appropriate cutting tool, mark out the position of the hole and position the machine carefully. (The thickness of the workpiece should be consistent and smooth) Move the machine base by hand to check the holding force of ( 1 2 ) the magnetic base;...
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Page 16: Control Panel
4.2 Control Panel. 1.Magnet ON/OFF Switch 2.Motor ON Switch 3.Motor OFF Switch 4.Overload Protection... -
Page 17: Emergency Stop
4.3 Emergency Stop. Emergency Stop 4.4 Adjustment of the Machine. Stop using the machine immediately if the slides become loose during operation. Adjust the gap by following the steps below: 1. Loosen the bolts on the rails. 2. Adjust the set screws on the right side of the machine. (Adjust the gap between the slide and the rail.) 3. -
Page 18: Electrical Safety
5 Electrical Safety. 5.1 General Warning. 1. Ensure the working environment is safe. 2. Do not operate the machine in an environment where flammable materials are present, or the possibility of explosions. 3. Do not use the machine in wet areas to avoid electrocution. 4. -
Page 19: Wiring Diagram
5.2 Wiring Diagram. -
Page 20: Maintenance
6. Maintenance. Regular Maintenance of the machine is recommended to keep it in good and safe working order, to provide you with years of trouble free use. 6.1 General Maintenance. 1. Unplug the power cable before maintaining the machine. 2. Check all the mechanisms are working correctly, move freely and are well greased. -
Page 21: Trouble Shooting
7. Trouble Shooting. Problem Probable cause Remedy Cool down the Overload protection The motor stops machine before for the motor has during operation reusing it. tripped whilst the magnetic base remains Replace with a The fuse has blown. functional new fuse. Reset the The leakage The motor stops... -
Page 22: Appendix 1 Exploded View
8. Appendix 1. Exploded View 1. - Page 23 Appendix 2. Exploded View 2.
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Page 24: Appendix 3. Parts Lists
Appendix 3. Parts List. MAX 200 - Complete Machine Part No Component Capstan ball Capstan arm Capstan pinion shaft Pinion Snap ring Pinion bearing Pinion shaft collar Shakeproof washer Socket head cap screw Coolant elbow Hex nut Valve Socket head cap screw Magnet base Socket set screw Bush... - Page 25 Appendix 3. Parts List MAX 200 - Complete Machine Component Housing Tension pin Housing cover plate Bush 37-1 Washer Pan head screw Control panel assembly 41-1 Red & green switch 41-2 Power switch Fascia plate frame Fascia plate Tension pin Pan head screw Waterproof rubber Pan head screw...
- Page 26 Appendix 3. Parts List MAX 200 - Motor & Gearbox Part No Component Arbor spindle End cap Seal Gearbox assembly Speed sensor Ball bearing Third pinion (H) Thrust washer Spacer Shakeproof washer Thrust washer Shakeproof washer Third gear Disk spring Metal collar Lock nut Ball bearing...
- Page 27 Appendix 3. Parts List. MAX 200 - Motor & Gearbox Component Metal Final gear (H) Circlip Shift lever Seal Inner gearplate Gear selector Screw Ball bearing Rotor Speed controller assembly Screw 44-1 Stator Screw Ball bearing Carbon brush cover Motor housing Metal collar Disk seal Socket head cap screw...
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