Summary of Contents for Beckhoff AX2090-BW65
- Page 1 Assembly instructions | EN AX2090-BW65 External IP 65 braking resistors 7/5/2021 | Version 1.0...
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Page 3: Table Of Contents
Disclaimer ................................. 4 Version numbers............................... 6 Staff qualification............................... 7 Safety and instruction ............................ 9 Explanation of symbols ............................. 9 Beckhoff Services ............................ 11 For your safety.............................. 12 Safety pictograms ............................ 12 General safety instructions .......................... 13 Product overview............................... 15 Name plate.............................. 16 Type key ................................. -
Page 4: Documentation Notes
Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions. - Page 5 • Use of untrained personnel • Use of unauthorized spare parts Copyright © Beckhoff Automation GmbH & Co. KG, Germany 1.1.4 The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.
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Page 6: Version Numbers
German original. Product properties Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. ─── AX2090-BW65... -
Page 7: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces Version: 1.0 AX2090-BW65 ───... - Page 8 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work ─── AX2090-BW65 Version: 1.0...
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Page 9: Safety And Instruction
1.5.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. Version: 1.0 AX2090-BW65 ───... - Page 10 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. ─── AX2090-BW65 Version: 1.0...
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Page 11: Beckhoff Services
Beckhoff and the worldwide partner companies offer comprehensive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.6.1 you in the programming and commissioning of complex automation systems. -
Page 12: For Your Safety
Safety pictograms Beckhoff products feature safety pictograms, either on stickers or printed, which vary depending on the product. They serve to protect people and to prevent damage to the products. Safety pictograms must not be removed and must be legible for the user. -
Page 13: General Safety Instructions
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only When shipping, transporting, storing and packing, use the original packaging or conductive materials. Version: 1.0 AX2090-BW65 ───... - Page 14 After operation De-energize and switch off components before working on them 2.2.3 Check the functionality of all safety-relevant devices. Secure the working environment. Secure the machine or plant against being in- advertently started up. See chapter: "Decommissioning" ─── AX2090-BW65 Version: 1.0...
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Page 15: Product Overview
Product overview Number Explanation Housing Name plate Electrical connection Fastening to the mounting surface Version: 1.0 AX2090-BW65 ───... -
Page 16: Name Plate
Name plate BECKHOFF Number Explanation Article description Product type Order number Date of manufacture Internal ID Technical data: Resistance value, power rating, voltage Protection class Not relevant Country of manufacture CE approval UR certification E-number Data-Matrix Code ─── AX2090-BW65 Version: 1.0... -
Page 17: Type Key
IP65; all devices in the AMP8000, AX8000 and AX5000 series Power 04 = 400 W 15 = 1500 W Resistance 18 = 18 Ω 23 = 23 Ω 33 = 33 Ω 47 = 47 Ω Accessories 00 = protection from contact with hot surface Version: 1.0 AX2090-BW65 ───... -
Page 18: Product Characteristics
UL and CSA marking The braking resistors of the AX2090-BW65-xxxx series are labeled as "UL Recognized Component" in accordance with the applicable safety requirements of UL and CSA and bear the test number E-217179. -
Page 19: Intended Use
Product overview Intended use The braking resistors of the AX2090-BW65-xxxx series may only be operated at the connections provided for them on the AX8000 multi- axis servo system, the AMP8000 distributed servo drive system or the AX5000 servo drives. Together with the Beckhoff products mentioned above, the braking... -
Page 20: Technical Data
Technical data Data for operation and Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- environment ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 21: Ax2090-Bw65-04Xx
Technical data AX2090-BW65-04xx Electrical data AX2090-BW65-04xx Type power at 40 °C [W] 4 % power derating per 10 K temperature difference Resistance [Ω] Mechanical data AX2090-BW65-04xx Weight [kg] Dimensional drawing 4.2.1 4.2.1 Version: 1.0 AX2090-BW65 ───... -
Page 22: Ax2090-Bw65-15Xx
Technical data AX2090-BW65-15xx Electrical data AX2090-BW65-15xx Type power at 40 °C [W] 1500 1500 1500 1500 4 % power derating per 10 K temperature difference Resistance [Ω] Mechanical data AX2090-BW65-15xx Weight [kg] Dimensional drawing 4.3.1 4.3.1 ─── AX2090-BW65 Version: 1.0... -
Page 23: Scope Of Supply
Check your delivery for completeness. If any parts are missing or became damaged during transport, contact the carrier, vendor or our service department immediately. Please check that the delivery includes the following items: • Braking resistor AX2090-BW65 Version: 1.0 AX2090-BW65 ───... -
Page 24: Transport And Storage
• Use of the vendor's original packaging The table shows the maximum stacking height in which you may store and transport the brake resistors in their original packaging on a pallet: Brake resistor type Stacking height [pieces] AX2090-BW65-04xx AX2090-BW65-16xx ─── AX2090-BW65 Version: 1.0... -
Page 25: Transport
Use a suitable means of transport and secure the brake resistor against high mechanical stress. High mechanical stresses will damage the brake resistor and indi- vidual components. All brake resistor models from the AX2090-BW65-xxxx series can be transported without any aids. Long-term storage Observe the maximum storage time Do not exceed a maximum storage time of five years. -
Page 26: Technical Description
You must maintain minimum distances, depending on the installa- tion position. 7.1.1 In all installation positions: • 25 mm to adjacent components or walls • 200 mm upwards to components or roofs In vertical installation position: • 100 mm downwards to components or floor ─── AX2090-BW65 Version: 1.0... -
Page 27: Electrical Installation
Improper grounding or faulty contacting can lead to damage to the multi-axis servo system or to EMC interference emissions. The minimum cross-sections of separate protective conductors can be found in EN 61439-1. ► Electrical connections [1]: Wire Connection Green/yellow Brown/gray Brake resistor Version: 1.0 AX2090-BW65 ───... -
Page 28: Cables
Electrical installation Cables Beckhoff offers pre-assembled cables for faster and flawless instal- lation of the motors. These cables are tested with regard to the ma- terial used, shielding and connection type. Perfect functioning and compliance with legal regulations, such as EMC and UL, are guar- anteed. -
Page 29: Short-Term Power
/ Cycle time x 100 % Example = 60 s Cycle time = 120 s 60 s / 120 s x 100 % = 50 % duty cycle = 40 s Cycle time = 100 s 40 s / 100 s x 100 % = 40 % duty cycle Version: 1.0 AX2090-BW65 ───... -
Page 30: Overtemperature
At resistor element At the housing surface An application may require a higher continuous power than the specified type power. You can implement this state if a higher tem- perature of the brake resistor is permissible. ─── AX2090-BW65 Version: 1.0... -
Page 31: Fuse Protection
Line protection requirements Line protection is implemented electronically internally. It requires activation of the thermal model for the selected resistor, and the correct braking resistor cable must be used. The system may be damaged if this is ignored. Version: 1.0 AX2090-BW65 ───... -
Page 32: Maintenance And Cleaning
No special maintenance and cleaning measures are usually fore- seen for brake resistors from the AX2090-BW65-xxxx series. A brake resistor must be replaced in the event of malfunctions or faults. -
Page 33: Accessories
Accessories Touch protection 10.1 10.1 The touch guard provides protection from hot surface temperatures on the braking resistors. Version: 1.0 AX2090-BW65 ───... -
Page 34: Decommissioning
Serious or even fatal injuries may result if this is ignored. Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove components. Contact Beckhoff Service if you have any questions. -
Page 35: Guidelines And Standards
IEC / EN 61800-5-2:2017 "Adjustable speed electrical power drive systems - Part 5-2: Safety requirements - Functional" Guidelines 2014/35/EU Low Voltage Directive 12.2 2011/65/EU RoHS Directive 2014/30/EU EMC Directive Version: 1.0 AX2090-BW65 ───... -
Page 36: Test Centers
The cURus logo can be found on the name plate. EU conformity Provision 12.4 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Send your request to: info@beckhoff.com ───... -
Page 37: Index
General safety instructions 13 Installation position 26 Instruction 9 Intended use 19 Label, see Safety pictograms 12 Maintenance 32 Name plate 16 Operating Conditions 20 Overtemperature 30 Pictograms 9 Power derating 20 Protection class IP65 18 Safety 12 Version: 1.0 AX2090-BW65 ───... - Page 39 More Information: www.beckhoff.com Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...