Wen 94396 Instructions Manual
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Wen 94396 Instructions Manual

Portable band saw
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3151836
For replacement parts visit
WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If
you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
PORTABLE
BAND SAW
(M-F 8AM-5PM CST)
Model #94396
bit.ly/wenvideo

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  • Page 1 WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    Preparation & Adjustments Operation Maintenance Troubleshooting Exploded View & Parts List Warranty Statement PRODUCT SPECIFICATIONS Model Number: 94396 Motor: AC 120V, 60Hz, 10A, S1 Blade Speed: 60 to 420 FPM Blade Dimensions: 44-7/8"(L) x 1/2"(W) x 0.025"(Thickness) 10/14 TPI Cutting Capacity: 5 x 5 in.

  • Page 3: Safety Introduction

    SAFETY INTRODUCTION Thanks for purchasing the WEN Portable Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all labels affixed to the tool.

  • Page 4: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read all safety warnings and instructions. Failure to follow all instructions may result in electric shock, fire and serious injury. The term “power tool” in the warnings refers to your mains- operated (corded) power tool. Save all warnings and instructions for future reference. WORK AREA SAFETY 1.
  • Page 5 GENERAL SAFETY RULES 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.

  • Page 6: Specific Rules For Your Band Saw

    SPECIFIC RULES YOUR BAND SAW WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly increases the risk of electrical shock.
  • Page 7 SPECIFIC RULES YOUR BAND SAW KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.

  • Page 8: Electrical Information

    ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.

  • Page 9: Know Your Portable Band Saw

    KNOW YOUR PORTABLE BAND SAW Carefully remove the tool and all contents from the packaging. Check all components against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.

  • Page 10: Preparation & Adjustments

    PREPARATION & ADJUSTMENTS WARNING: To prevent injury from accidental operation, turn OFF and unplug the tool from the power source before assembling or making any adjustments to the tool. INSTALLING/REMOVING SAW BLADE Your band saw is designed to fit saw blades 44-7/8" long, 1/2" wide and 0.025"...

  • Page 11: Operation

    OPERATION WORK AREA & WORKPIECE SET UP 1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury. Do not operate in wet environment or near flammable materials. 2.

  • Page 12: Maintenance

    If you see excessive sparks during operation or if the tool stops working, inspect the brushes and replace them. Replacement carbon brushes (Part No. 94396-029) can be purchased from wenproducts.com. Only genuine WEN replacement brushes de- signed specifically for your tool should be used.

  • Page 13: Troubleshooting

    4. Remove and re-install the carbon brushes. Re- placement carbon brushes if necessary. Reduced perfor- 1. Carbon brushes worn or damaged 1. Replace the carbon brushes (94396-029). mance 2. Blade dull or damaged 2. Replace with new saw blade (94396B).

  • Page 14: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at (800) 232-1195, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use (e.g. saw blades, carbon brushes, etc.) are not covered by the two-year warranty.
  • Page 15 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 94396-001 Front Handle 94396-048 Bearing Press Sleeve 94396-002 Nut M8 94396-049 Bearing 6000Z2RS 94396-003 Locking Nut 94396-050 Intermediate Gear Shaft 94396-004 Handle Base 94396-051 Gear Box 94396-005 Screw M8×70...

  • Page 16: Warranty Statement

    LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN con- sumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.

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