Wen 94396 Operator's Manual
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Wen 94396 Operator's Manual

Portable band saw
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For replacement parts visit
WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
PORTABLE BAND SAW
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
MODEL 94396
(M-F 8am-5pm CST)

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Summary of Contents for Wen 94396

  • Page 1 WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.

  • Page 2: Table Of Contents

    Troubleshooting Guide ................. 14 Exploded View ..................15 Parts List ....................16 Warranty Statement ................17 SPECIFICATIONS Model Number 94396 Motor AC 120V, 60Hz, 10A, S1 Blade Speed 60 to 420 FPM 44-7/8" (L) x 1/2" (W) x 0.025" (Thickness)

  • Page 3: Introduction

    INTRODUCTION Thanks for purchasing the WEN portable band saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool.

  • Page 4: General Safety Rules

    GENERAL SAFETY RULES Safety is a combination of common sense, staying alert, and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury and tool damage.
  • Page 5 GENERAL SAFETY RULES WARNING: Dust generated from certain materials can be hazardous to your health. Always operate the tool in a well-ventilated area and wear a dust mask. Use dust collection systems when processing wood and plastics. Dust extractors or dust bags must not be connected when processing metals.

  • Page 6: Specific Rules For Your Band Saw

    SPECIFIC RULES FOR YOUR PORTABLE BAND SAW WARNING: Do not let comfort or familiarity with the product replace strict adherence to safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly increases the risk of electrical shock.
  • Page 7 SPECIFIC RULES FOR YOUR PORTABLE BAND SAW 11. MAINTAINING AND MAKING ADJUSTMENTS. Always turn off and unplug the tool before cleaning, making adjustments or changing attachments. Accidental start-ups may occur if the tool is plugged in during an accessory change or adjustment. KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory.

  • Page 8: Electrical Information

    ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug.

  • Page 9: Know Your Portable Band Saw

    KNOW YOUR PORTABLE BAND SAW Carefully remove the tool and all contents from the packaging. Check all components against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. Do not discard the packaging until the saw is completely assembled.

  • Page 10: Preparation & Adjustment

    PREPARATION & ADJUSTMENTS WARNING: To prevent injury from accidental operation, turn OFF and unplug the tool from the power source before assembling or making any adjustments to the tool. INSTALLING SAW BLADE (FIG. 2) Your band saw is designed to fit saw blades 44-7/8” long, 1/2”...
  • Page 11 PREPARATION & ADJUSTMENTS REMOVING THE BLADE (FIG. 4) 1. Make sure the saw is switched off and the power is disconnected. 2. Turn the tension handle (Fig. 4 - 1) clockwise to release blade tension. 3. Wearing work gloves and safety goggles, carefully slide the blade off the top of the guide wheels and remove it from the guide bearings.

  • Page 12: Operation

    OPERATION OPERATION (FIG. 5) 1. Hold the tool firmly with both hands on the insulated handles. With the workpiece secured, set the guide bar (Fig. 5 - 4) against the workpiece, keeping blade at a 90° angle to the workpiece. 2.

  • Page 13: Maintenance

    If you see excessive sparks during operation or if the tool stops working, inspect the brushes and replace them. Replacement carbon brushes (Part No. 94396-029) can be purchased from wenproducts.com. Only genuine WEN replacement brushes designed specifically for your tool Fig.

  • Page 14: Troubleshooting Guide

    4. Remove and re-install the carbon brushes. Replacement carbon brushes if necessary. Reduced 1. Carbon brushes worn or damaged 1. Replace the carbon brushes (94396-029). performance 2. Blade dull or damaged 2. Replace with new saw blade (94396B). Excessive noise Internal damage or wear (e.g.

  • Page 15: Exploded View

    EXPLODED VIEW 8 9 10 19 20 38 87 28 29 10 24 NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at (800) 232-1195, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use (e.g.

  • Page 16: Parts List

    PARTS LIST PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 94396-001 Front Handle 94396-048 Bearing Press Sleeve 94396-002 Nut M8 94396-049 Bearing 6000Z2RS 94396-003 Locking Nut 94396-050 Intermediate Gear Shaft 94396-004 Handle Base 94396-051 Gear Box 94396-005 Screw M8×70 94396-052 Screw M6×40...

  • Page 17: Warranty Statement

    (2) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for pro- fessional or commercial use.
  • Page 18 NOTES...
  • Page 19 NOTES...
  • Page 20 THANKS FOR REMEMBERING...

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