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HydroHoist HarborHoist 8800 Short Installation Manual
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HydroHoist HarborHoist 8800 Short Installation Manual

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Rev. 07142020

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Summary of Contents for HydroHoist HarborHoist 8800 Short

  • Page 1 Rev. 07142020...
  • Page 2 If you have questions, contact the Technical Support Team at 1-800-825-3379. ® Lifts must be installed by an approved HydroHoist installer. Failure to comply will result in termina- tion of warranty and could cause injury to the user and damage to the lift and vessel.

  • Page 3: Pre-Installation Considerations

    PRE-INSTALLATION CONSIDERATIONS Due to its size, the following determinations must be made before installing a HarborHoist™: • Location of lift assembly (remote or on-site) • Method of transport from assembly to launch site • Equipment required to safely build, transport, and launch the lift •...
  • Page 4 Chart 1: General Specification of the Lift Standard V Hull Series *Tank Dimensions Weight Minimum ***Max Beam of # Main # Aux Hull Bunk Max Lift Lifting Size of lift Width Length Depth Lift Width Boat @ Minimum Tanks Tanks Length Width (lbs.)
  • Page 5 Chart 2: Required Tools 5/16” Socket Wrench / Driver Drill / Impact Driver 7/16 Drill Bit (tin-coated high helix 6” cut length 7/16” Socket Wrench / Driver recommended) 9/16” Deep Socket Wrench / Driver Hammer / Rubber Mallet 3/4” Deep Socket Wrench / Driver Thread Sealant 7/16”...

  • Page 6: Tank Assembly

    Chart 4: PARTS LIST—8800 Short HH-8800 V-HULL STRAIGHT BEAM SHORT FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028...
  • Page 7 Chart 4: PARTS LIST—12000 HH-12000 V-HULL V-FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 8 Chart 4: PARTS LIST—12000 Shallow HH-12000 V-HULL SHALLOW V-FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 9 Chart 4: PARTS LIST—12000 Wide HH-12000 V-HULL V-FRAME WIDE Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 10 Chart 4: PARTS LIST—15000 HH-15000 V-HULL V-FRAME Part Description Expected Qty TANKS ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 11 Chart 4: PARTS LIST—15000 Shallow HH-15000 V-HULL V-FRAME SHALLOW Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 12 Chart 4: PARTS LIST—15000 Wide HH-15000 V-HULL V-FRAME WIDE Part Description Expected Quantity TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 13 Chart 4: PARTS LIST—18000 HH-18000 V-HULL V-FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 14 Chart 4: PARTS LIST—18000 Wide HH-18000 V-HULL V-FRAME WIDE Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 15 STEP 1: WALKWAY TOP PLATE ASSEMBLY Part # Parts Required (Per Tank) Part # Hardware Required Top Plate Nyloc Nut (1/4-20 SS) HH-LPL-1502 HH-2601 Hex Bolt (1/4-20 x 1.5 SS) HH-LPL-1501 Top Gasket HH-LPL-1024 Flat Washer (1/4” SS) 2090216 Lock Washer 1/2” 18-8 SS HH-1916 HH-1926 Hex Nut 1/2-13 Brass...
  • Page 16 STEP 2: ATTACH TOP PLATE ASSEMBLY TO STRAP PLATES Part # Parts Required (Per Tank) Part # Hardware Required Walkway Assembly HH-LPL-1503 U-Bolt 3/8-16 x 3 x 5 HH-LPL-1025 Strap Plate 2090242 Flat Washer 3/8” HH-LPL-1505 Lock Washer 3/8” HH-2603 Brass Nut 3/8-16 Use Kit Box: #HH-2650 1.
  • Page 17 STEP 3: ATTACH TANK FRAME BRACKETS TO STRAP PLATES Part # Hardware Required Part # Parts Required (Per Tank) U-Bolt (3/8-16 x 3 x 6) HH-LPL-1504 Channel Support HH-LPL-1040 Flat Head Bolt (5” SS) HH-LPL-1006 Bottom Gasket HH-LPL-1027 Nylon HH Tank Bushing HH-LPL-1031 Strap Plate HH-LPL-1025...
  • Page 18 STEP 4: ATTACH STRAP TANK ASSEMBLY TO TANK Part # Hardware Required Part # Parts Required (Per Tank) HH-LPL-1508 Flat Washer (1/2 x2 OD SS) HH3000 Tank HH-2100 Brass Nyloc Nut (1/2-13) HH-LPL-1028 Gasket - Underneath Tank Use Kit Box: #HH-2650 1.
  • Page 19 STEP 5: STUB TUBE INSTALLATION Part # Parts Required (Per Tank) Part # Hardware Required HHE-2650 Stub Tube Assembly (Kit Box) HHE-2650 Hose Clamp #24 (Kit Box) Thread Sealant Not supplied Use Kit Box: #HH-2650 1. Reposition the tank in the upright position. 2.
  • Page 20 STEP 5: STUB TUBE INSTALLATION (Continued) Chart 6: STUB TUBE MAXIMUM TRIM PER TANK SET Forward Front to Rear (in.) Model Lifts SET 1 SET 2 SET 3 SET 4 SET 5 8800 Short 1.5" 3" 12000 1" 2" 3" 12000 Shallow 1"...
  • Page 21 STEP 6(a): ALIGNING THE TANKS Side Alignment 1. Align the tanks next to each other, five on each side, spacing them so the mooring rings are 68.25” apart. You may want to use the full-length hull support bracket as a straight-edge to align the tanks. The hull support bracket is used in a later step.
  • Page 22 3. Perform Steps 6(b) and (c). Verify equal length diagonals as you build from tank Set 1 to tank Set 5 as shown below to ensure they are square. 4. After confirming the lift is square and all assembly for Steps 6(b) and (c) are completed, tighten all hardware completely.
  • Page 23 STEP 6(b): TANK AND WALKWAY ALIGNMENT AND ATTACHMENT Part # Hardware Required (Per Tank Set) Part # Parts Required (Per Tank Set) HH-LPL-1505 Lock Washer (3/8” SS) HH-LPL-1033 Aluminum Spacer Tube (3 X 3) HH-1975 Brass Nut (3/8-16) HH-LPL-1034 Beam - 48in Span—Alum. HH. 2090242 Flat Washer (3/8”...
  • Page 24 STEP 6(c): INSTALL TANK CROSS BEAM ASSEMBLY Part # Hardware Required (Per Tank) Part # Parts Required (Per Tank) HH-1975 BRASS HEX NUT 3/8-16 HH-LPL-1026 BEAM STRAP—ALUMINUM –HARBORHOIST 2090242 FLAT WASHER 3/8” SS HH-LPL-1018 CROSS CHANNEL - I BEAM 84 inch* HH-LPL-1505 LOCK WASHER 3/8-16 SS CROSS CHANNEL - 3IN SQ.
  • Page 25 STEP 7(a): HULL PAD ALIGNMENT (V-HULL ONLY) -Straight Cross Beam Before installing the hull pads, it is important to determine the bunk spacing: how far apart the hull pads should be mounted on the cross beams. To calculate the proper spacing, refer to the table below. Consult your boat manufactur- er for dead rise information.
  • Page 26 STEP 7(a): HULL PAD ALIGNMENT (V-HULL ONLY) - V Center Cross Beam Before installing the hull pads, it is important to determine the bunk spacing: how far apart the hull pads should be mounted on the cross beams. To calculate the proper spacing, refer to the table below. Consult your boat manufactur- er for dead rise information.
  • Page 27 STEP 7(b): MOUNTING THE HULL PADS (V-HULL ONLY) Part # Hardware Required Part # Parts Required HH-2603 Nut 3/8"-16 Brass 1035066 Assy HarborHoist AL Bunk Left 22FT 2090242 Washer - Flat -3/8" SS 1035067 Assy HarborHoist AL Bunk Right 22FT HH-LPL-1505 Lock Washer 3/8"...
  • Page 28 STEP 8: INSTALLING THE CONTROL STAND Part # Parts Required Part # Hardware Required HH-1913 BOLT-CARRIAGE 1/2"-13 X 1.5 SS HH-2517 CONTROL-STAND HARBORHOIST GEN 1.5 HH-1916 WASHER-LOCK 1/2" 18-8 SS 2090208 WASHER-FLAT 1/2" SS HH-1926 NUT-HEX 1/2 -13 BRASS Use Kit Box: #HHE-2655 1.
  • Page 29 STEP 10: ATTACH AUXILIARY TANKS TO LIFT Part # Parts Required Part # Hardware Required HH-LPL-1503 U-BOLT .375 x 3 x 5 SS AUXILIARY TANK ASSY-HARBORHOIST See Chart 4 for Part# for HH-2603 NUT 3/8"-16 BRASS your model of lift HH-LPL-1505 WASHER - LOCK 3/8"...
  • Page 30 STEP 11: INSTALL HOSE SYSTEM Part # Parts Required Part # Hardware Required HarborHoist Triton 5 Valve Single 2093005 TEE-HOSE 1 1/4" BARBED NYLON 1035233 Blower -110 volt 2090907 HOSE CLAMP 3072517 HOSE-RUBBER 1 1/4" id x 100FT. CUT 3072512 HOSE-RUBBER 1 1/4"...
  • Page 31 Figure 1: 8800 LB. (Short) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Figure 2: 12000 LB. HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Rev.
  • Page 32 Figure 3: 12000 LB. (Shallow) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Figure 4: 12000 LB. (Wide) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Rev.
  • Page 33 Figure 5: 15000 LB. HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Figure 6: 15000 LB. (Shallow) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Rev.
  • Page 34 Figure 7: 15000 LB. (Wide) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Figure 8: 18000 LB. HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Rev.
  • Page 35 Figure 9: 18000 LB. (Wide) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Figure 10: 18000 LB. (Long) HOSE ROUTING DIAGRAM Stern T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") Rev.
  • Page 36 STEP 12: INSTALL LEVEL SENSOR The hoist comes with a sensor to keep it level when lifting and lowering. Proper placement of the sen- sor is critical. It should be mounted as close as possible to the center of gravity of the lift as illustrated below.
  • Page 37 STEP 13: INSTALL WALKWAY END CAPS AND WALKWAY PADS Part # Parts Required Part # Hardware Required HH-2525 END CAP - HH WALKWAY WITH DECAL HH-1971 SCREW #12--24 HH-1428 WALKWAY PANEL - HARBORHOIST G1.5 HH-2508 WASHER LOCK 1/4" SS HH-1973 NUT #12-24 HEX HEAD 18-8 SS Use Kit Box: HHE-2655 1.
  • Page 38 STEP 14: TIE-OFF MOORING (MOORING ROPES NOT INCLUDED) Tie off the lift using a method similar to mooring a boat in a slip. The goal is to restrain the lift as much as possible while leaving enough slack in the lines to allow the lift to raise and lower properly. NOTE: Use a good mooring rope with enough strength for the size of boat and lift being installed.
  • Page 39 STEP 15: DETERMINE MOORING LOCATION Number Mooring Poles Lift Capacity Calm water Moderate to Rough* 15,000 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough Water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 40 STEP 15: DETERMINE MOORING LOCATION Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough Water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration. **On partial dock configuration, connect as far aft as possible on the lift. = Mooring Pole Rev.
  • Page 41 STEP 15: DETERMINE MOORING LOCATION Number Mooring Poles Lift Capacity Calm water Moderate to Rough* 12,000 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough Water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 42 STEP 15: DETERMINE MOORING LOCATION Number Mooring Poles Lift Capacity Calm water Moderate to Rough* 18,000 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough Water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 43 STEP 15: CABLE MOORING ASSEMBLY INSTALLATION—Optional Kit Part#: MOR-00-0001 Part # Hardware Required Part # Parts Required Quantity Quantity HarborHoist Mooring Cable with Sleeves Washer Fender 7/16”UD Flat - 2" O.D. Nut-Nylock 7/16” –14 UNC SS Bolt 7/16”- UNC x 2.75 SS Bronze Bearing Sleeve 1.
  • Page 44 Commissioning the Lift Damage to the lift or vessel can result from improper initial setup of the system. Consult a HydroHoist approved installer for initial setup and support. • Installation and service should be performed by a qualified service professional.
  • Page 45 STEP 18: COMMISSIONING THE LIFT Perform the following steps after the lift has been installed, WITHOUT a vessel on the hoist. 1. With the lift completely lowered calibrate the level sensor. Please reference the HarborHoist Own- er-Operating Manual for the procedure and functionality. 2.
  • Page 46 HydroHoist. Re-installation, adjusting the bunks, and/or adjusting the tank beam spac- ing must be performed to the standards of HydroHoist. It is the obligation of the End User to inform all equipment operators of the above conditions. Additional Owner Manuals and Safety Warning Decals are available by request.

  • Page 47: Warranty And Registration

    Parts and Customer Service Contact Customer service, parts, and shipping: customerservice@boatlift.com Product Registration Verify that a HydroHoist® dealer registered your boat lift. If it is not registered, warranty support may be limited. Visit www.boatlift.com to register your lift. Rev. 07142020...
  • Page 48 Appendix Rev. 07142020...
  • Page 49 A1: Lifting Information 1. Verify your lifting has capacity for the weight of the HarborHoist™. See Table 1 for weight of lift. 2. You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads, and then attached to a crane or fork lift.
  • Page 50 A1: Lifting Information 1. Verify your lifting has capacity for the weight of the HarborHoist™. See Table 1 for weight of lift. 2. You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads, and then attached to a crane or fork lift.
  • Page 51 Rev. 07142020...

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