Download
Share
Print this page
  1. Manuals
  2. Brands
  3. HydroHoist Manuals
  4. Boating Equipment
  5. HarborHoist HH-4400
  6. Installation manual

HydroHoist HarborHoist HH-4400 Installation Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
1
Rev. 04082020

Advertisement

loading
Need help?

Need help?

Do you have a question about the HarborHoist HH-4400 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for HydroHoist HarborHoist HH-4400

Summary of Contents for HydroHoist HarborHoist HH-4400

  • Page 1 Rev. 04082020...
  • Page 2 If you have questions, contact the Technical Support Team at 1-800-825-3379. ® Lifts must be installed by an approved HydroHoist installer. Failure to comply will result in termina- tion of warranty and could cause injury to the user and damage to the lift and vessel.
  • Page 3 PRE-INSTALLATION CONSIDERATIONS It is wise that the following determinations be made before installing a HarborHoist: • Location of lift assembly (remote or on-site) • Method of transport from assembly to launch site • Equipment required to safely build, transport, and launch the lift •...
  • Page 4 Chart 1: General Specification of the Lift Standard V Hull Series ***Max Beam of Lifting Weight of lift Hull Bunk Minimum Lift # Main Tanks boat @ Minimum Lift Max Lift Width Size (lbs.) Length width Possible Width 4400 2000 8' 2"...
  • Page 5 Chart 2: Required Tools 5/16” Socket Wrench / Driver Drill / Impact Driver 7/16 Drill Bit (tin-coated high helix 6” cut length 7/16” Socket Wrench / Driver recommended) 9/16” Deep Socket Wrench / Driver Hammer / Rubber Mallet 3/4” Deep Socket Wrench / Driver Thread Sealant 7/16”...
  • Page 6 Chart 4: PARTS LIST—4400 HH-4400 V-HULL STRAIGHT FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...

  • Page 7: Tank Assembly

    Chart 4: PARTS LIST— 6600 HH-6600 V-HULL STRAIGHT FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 8 Chart 4: PARTS LIST— 8800 HH-8800 V-HULL STRAIGHT FRAME Part Description Expected Qty TANK ASSEMBLY HH-3000 TANK- HARBORHOIST GEN 1.5 HH-2650 KIT BOX, HARBORHOIST GEN 1 MOD TANK SET HH-2601 TOP PLATE - HH GEN 1 MOD- ALUMINUM HH-LPL-1024 GASKET - TOP HARBORHOIST HH-LPL-1028 GASKET - UNDERNEATH - HARBORHOIST HH-LPL-1027...
  • Page 9 STEP 1: WALKWAY TOP PLATE ASSEMBLY Part # Parts Required (Per Tank) Part # Hardware Required Top Plate HH-LPL-1502 Nyloc Nut (1/4-20 SS) HH-2601 Hex Bolt (1/4-20 x 1.5 SS) HH-LPL-1501 Top Gasket HH-LPL-1024 Flat Washer (1/4” SS) 2090216 Lock Washer 1/2” 18-8 SS HH-1916 HH-1926 Hex Nut 1/2-13 Brass...
  • Page 10 STEP 2: ATTACH TOP PLATE ASSEMBLY TO STRAP PLATES Part # Parts Required (Per Tank) Part # Hardware Required Walkway Assembly HH-LPL-1503 U-Bolt 3/8-16 x 3 x 5 HH-LPL-1025 Strap Plate 2090242 Flat Washer 3/8” HH-LPL-1505 Lock Washer 3/8” HH-2603 Brass Nut 3/8-16 Use Kit Box: #HH-2650 1.
  • Page 11 STEP 3: ATTACH TANK FRAME BRACKETS TO STRAP PLATES Part # Hardware Required Part # Parts Required (Per Tank) U-Bolt (3/8-16 x 3 x 6) HH-LPL-1504 Channel Support HH-LPL-1040 Flat Head Bolt (5” SS) HH-LPL-1006 Bottom Gasket HH-LPL-1027 Nylon HH Tank Bushing HH-LPL-1031 Strap Plate HH-LPL-1025...
  • Page 12 STEP 4: ATTACH STRAP TANK ASSEMBLY TO TANK Part # Hardware Required Part # Parts Required (Per Tank) HH-LPL-1508 Flat Washer (1/2 x2 OD SS) HH-3000 Tank HH-2100 Brass Nyloc Nut (1/2-13) HH-LPL-1028 Gasket - Underneath Tank Use Kit Box: #HH-2650 1.
  • Page 13 STEP 5: STUB TUBE INSTALLATION Part # Parts Required (Per Tank) Part # Hardware Required AIR-00-0215 Stub Tube Assembly Not Supplied Thread Sealant Use Kit Box: #HH-2650 1. Reposition the tank in the upright position. 2. Apply thread sealant to the Stub Tube Recommend Sealants: #2 Permatex, 3M 4200, or Permatex with PTFE. Sealant must have PTFE.
  • Page 14 STEP 6(a): ALIGNING THE TANKS Side Alignment 1. Align the tanks next to each other, on each side, spacing them so the mooring rings are 68.25” apart 6600 and 8800 models and 104.68” on the 4400. You may want to use the full-length hull pad as a straight-edge to align the tanks.
  • Page 15 STEP 6(b): TANK AND WALKWAY ALIGNMENT AND ATTACHMENT Part # Hardware Required (Per Tank Set) Part # Parts Required (Per Tank Set) HH-LPL-1505 Lock Washer (3/8” SS) HH-LPL-1033 Aluminum Spacer Tube (3 X 3) HH-1975 Brass Nut (3/8-16) HH-LPL-1034 Beam - 48in Span—Alum. HH. 2090242 Flat Washer (3/8”...
  • Page 16 STEP 6(c): INSTALL TANK CROSS BEAM ASSEMBLY Part # Hardware Required (Per Tank) Part # Parts Required (Per Tank) HH-1975 BRASS HEX NUT 3/8-16 HH-LPL-1026 BEAM STRAP—ALUMINUM –HARBORHOIST 2090242 FLAT WASHER 3/8” SS HH-LPL-1018* CROSS CHANNEL - I BEAM 84 inch HH-LPL-1505 LOCK WASHER 3/8-16 SS HH-LPL-1508...
  • Page 17 3. Perform Steps 6(b) and (c). Verify equal length diagonals as you build from tank Set 1 to tank the tank set. as shown below to ensure they are square. 4. After confirming the lift is square and all assembly for Steps 6(b) and (c) are completed, tighten all hardware completely.
  • Page 18 STEP 7(a): HULL PAD ALIGNMENT (V-HULL ONLY) - Straight Cross Beam Before installing the hull pads, it is important to determine the bunk spacing: how far apart the hull pads should be mounted on the cross beams. To calculate the proper spacing, refer to the table below. Consult your boat manufactur- er for dead rise information.
  • Page 19 STEP 7(b): MOUNTING THE HULL PADS (V-HULL ONLY) Part # Hardware Required Part # Parts Required HH-2603 NUT 3/8"-16 BRASS ASSY HYH HARBORHOIST ALUM BUNK - 1035104* 12FT. 2090242 WASHER - FLAT-3/8" SS ASSY HYH HARBORHOIST ALUM BUNK - 1035105* HH-LPL-1505 LOCK WASHER 3/8"-16 SS 16FT...
  • Page 20 STEP 8: INSTALLING THE CONTROL STAND Part # Parts Required Part # Hardware Required HH-1913 BOLT-CARRIAGE 1/2"-13 X 1.5 SS HH-2517 CONTROL-STAND HARBORHOIST GEN 1.5 HH-1916 WASHER-LOCK 1/2" 18-8 SS 2090208 WASHER-FLAT 1/2" SS HH-1926 NUT-HEX 1/2 -13 BRASS Use Kit Box: #HHE-2655 1.
  • Page 21 STEP 9: INSTALL HOSE SYSTEM Part # Parts Required Part # Hardware Required CONTROL - HARBORHOIST 2093005 TEE-HOSE 1 1/4" BARBED NYLON HH-2740X GEN 1.5 4V EXTERNAL SENSOR 2090907 HOSE CLAMP 3072517 HOSE-RUBBER 1 1/4" id x 100FT. CUT 3072512 HOSE-RUBBER 1 1/4"...
  • Page 22 Figure 1: 4400 LB. HOSE ROUTING DIAGRAM Figure 2: 6600 LB. HOSE ROUTING DIAGRAM T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") C = Control preferred location Rev. 04022020...
  • Page 23 Figure 3: 8800 LB. HOSE ROUTING DIAGRAM T = Tee (NOTE: Typical hose length from Stub Tube to tee is between 36" and 38") C = Control preferred location Rev. 04082020...
  • Page 24 STEP 10: INSTALL LEVEL SENSOR The hoist comes with a sensor to keep it level when lifting and lowering. Proper placement of the sensor is critical. It should be mounted as close as possible to the center of gravity of the lift as illus- trated below.
  • Page 25 STEP 11: INSTALL WALKWAY END CAPS AND WALKWAY PADS Part # Parts Required Part # Hardware Required HH-2525 END CAP - HH WALKWAY WITH DECAL HH-1971 SCREW #12--24 HH-1428 WALKWAY PANEL - HARBORHOIST G1.5 HH-2508 WASHER LOCK 1/4" SS HH-1973 NUT #12-24 HEX HEAD 18-8 SS Use Kit Box: HHE-2655 1.
  • Page 26 STEP 12: TIE-OFF MOORING (MOORING ROPES NOT INCLUDED) Tie off the lift using a method similar to mooring a boat in a slip. The goal is to restrain the lift as much as possible while leaving enough slack in the lines to allow the lift to raise and lower properly. NOTE: Use a good mooring rope with enough strength for the size of boat and lift being installed.
  • Page 27 STEP 13: DETERMINE MOORING LOCATION Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water* 4400 4400 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 28 STEP 13: DETERMINE MOORING LOCATION Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water* 6600 6600 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 29 STEP 13: DETERMINE MOORING LOCATION Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water* 8800 8800 Calm Water: Less than 1’ wave action and/or lower than 2mph current. Moderate to Rough water: 1-2’ wave action and/or more than 3mph current. *If fitted with canopy, use rough water bracket configuration.
  • Page 30 STEP 14: CABLE MOORING ASSEMBLY INSTALLATION—Optional Kit Part#: MOR-00-0001 1. The Top Plate and Gasket are pre-drilled for the bolt assembly. In some early models, you may have to field drill them. Contact customer service for instructions in this case. 2.
  • Page 31 Commissioning the Lift Damage to the lift or vessel can result from improper initial setup of the system. Consult a HydroHoist approved installer for initial setup and support. • Installation and service should be performed by a qualified service professional.
  • Page 32 STEP 18: COMMISSIONING THE LIFT Perform the following steps after the lift has been installed, WITHOUT a vessel on the hoist. 1. Raise the hoist until all main tanks are bubbling air. Stop the hoist. 2. Verify the frame is out of the water and the walkways are parallel to the surface of the water. 3.
  • Page 33 HydroHoist. Re-installation, adjusting the bunks, and/or adjusting the tank beam spacing must be performed to the standards of HydroHoist. It is the obligation of the End User to in- form all equipment operators of the above conditions. Additional Owner Manuals and Safety Warning Decals are available by request.

  • Page 34: Warranty And Registration

    Parts and Customer Service Contact Customer service, parts, and shipping: customerservice@boatlift.com Product Registration Verify that a HydroHoist® dealer registered your boat lift. If it is not registered, warranty support may be limited. Visit www.boatlift.com to register your lift. Rev. 04022020...
  • Page 35 Appendix Rev. 04082020...
  • Page 36 A1: Lifting Information 1. Verify your lifting has capacity for the weight of the HarborHoist. See Table 1 for weight of lift. 2. You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads, and then attached to a crane or fork lift.
  • Page 37 A1: Lifting Information 1. Verify your lifting has capacity for the weight of the HarborHoist™. See Table 1 for weight of lift. 2. You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads, and then attached to a crane or fork lift.
  • Page 38 Rev. 04022020...

This manual is also suitable for:

Harborhoist hh-6600Harborhoist hh-8800