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Bosch Climate 5000 SCI Installation Manual

Cassette-type air conditioner
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Installation Manual
CASSETTE-TYPE AIR CONDITIONER
Climate 5000 SCI
CL5000SCI
18 CAS/ OU- OUE
24 CAS/ OU- OUE
36 CAS/ OU- OUE
48 CAS/OU- OUE
Read this manual carefully before installing or operating your new air conditioning unit.
Ensure to save this manual for future reference.

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Summary of Contents for Bosch Climate 5000 SCI

  • Page 1 Installation Manual CASSETTE-TYPE AIR CONDITIONER Climate 5000 SCI CL5000SCI 18 CAS/ OU- OUE 24 CAS/ OU- OUE 36 CAS/ OU- OUE 48 CAS/OU- OUE Read this manual carefully before installing or operating your new air conditioning unit. Ensure to save this manual for future reference.

  • Page 2: Table Of Contents

    Note On Adding Refrigerant ........20 10 Panel Installation ............. 21 11 Test Run ................23 12 European Disposal Guidelines .......... 24 13 Information on Servicing ..........24 CAUTION Risk of fire (for R32 refrigerant only) Climate 5000 SCI – 6720887405 (2018/04)

  • Page 3: Accessories

    Remote controller & Its Frame Remote controller (some models) Fixing screw for remote controller holder ST2.9 x 10 Remote controller holder Dry battery AAA Remote controller illustration ––––––––– Others Owner’s manual ––––––––– Installation manual ––––––––– Table 1. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 4: Safety Precautions

    4. If the system has a leak-detection system installed, it must be checked for leaks at least every 12 months. 5. When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 5 This symbol shows that a service person should be handling this equip- ment according to the installation CAUTION manual. CAUTION This symbol shows that information is available, such as the operating manual or installation manual. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 6: Installation Overview

    (Page 9) (Page 12) (Page 15) Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes (Page 25) (Page 22) (Page 19) Install the front panel Perform a test run (Page 27) (Page 29) Climate 5000 SCI – 6720887405 (2018/04)

  • Page 7: Indoor Unit Installation

    Depending on the appliances, a 1 m distance may not be sufficient. • If the indoor unit is installed on metal, it must be electrically grounded. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 8 Refrigerant piping side Drain hose side 900 mm (Body) 1020 mm (Ceiling opening) 60K ceiling hole size Fig. 4. 780 mm (Suspension bolt) 840 mm (Body) 950 mm (Ceiling opening) 18-48K ceiling hole size Fig. 3. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 9 5. Mount the indoor unit. You will need two people to lift and secure it. Insert suspension bolts into the unit’s hanging holes. Fasten them Water level using the included washers and nuts (See Fig. 7). Fig. 9. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 10: Outdoor Unit Installation

    Install the indoor and outdoor units, cables and wires at least 1 meter from televisions or radios to prevent static or image distortion. Depending on the radio waves, a 1 meter distance may not be enough to eliminate all interference. Strong wind Fig. 12. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 11 The minimum distance between the outdoor unit and walls described in the installation guide does not apply to airtight rooms. Ensure to keep the unit unobstructed in at least two of the three directions (M, N, P) (See Fig. 16) Fig. 14. Fig. 16. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 12: Drain Joint Installation

    2. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit in heating mode. NOTE : Ensure the water drains to a safe location where it will not cause water damage or a slipping hazard. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 13: Drainpipe Installation

    12 mm. This will ensure proper water drainage (See Fig. 23). Place the protective wall cuff in the hole. This protects the edges of the hole and will help seal it when you finish the installation process. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 14: Refrigerant Piping Connection

    Mark the data plate with the installed orifice (for some models). • Please purchase the fittings strictly according to the requirements in the manual. • Refer to the diagram when installing. (See Fig. 25) Climate 5000 SCI – 6720887405 (2018/04)

  • Page 15: Refrigerant Piping Connection Instructions

    • Insulate both the gas and liquid piping to prevent water leakage. Step1: Cut pipes When preparing refrigerant pipes, take extra care to cut and flare them correctly. This will ensure efficient operation and minimize the need for future maintenance. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 16 4. Using a spanner, grip the nut on the unit tubing. 5. While firmly gripping the nut, use a torque wrench to tighten the flare nut according to the torque values in table 8. Fig. 30. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 17: Wiring

    Check to ensure there is no refrigerant leak after completing the installation work. If there is a refrigerant leak, ventilate the area immediately and evacuate the system (refer to the Air Evacuation section of this manual). Climate 5000 SCI – 6720887405 (2018/04)

  • Page 18: Outdoor Unit Wiring

    Using wire strippers, strip the rubber jacket from both ends of signal cable to reveal about 150 mm of the wires inside. b. Strip the insulation from the ends of the wires. c. Using wire crimper, crimp the u-lugs to the ends of the wires. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 19: Power Specifications

    1 phase 1 phase (indoor) VOLT 220-240 V 220-240 V CIRCUIT BREAKER/FUSE (A) 15/10 15/10 POWER PHASE 3 phase 3 phase (outdoor) VOLT 380-415 V 380-415 V CIRCUIT BREAKER/FUSE (A) 25/20 32/25 Table 10. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 20: Air Evacuation

    8. Insert a hexagonal wrench into the packed valve (high pressure valve) and open the valve by turning the wrench in a 1/4 counterclockwise turn. Listen for gas to exit the system, then close the valve after 5 seconds. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 21: Panel Installation

    2. Remove foam stops from inside the fan. on the hooks of the indoor unit. Tighten the panel hook screws evenly at the four corners. (See Fig. 44) 3. Attach the side of the front grille to the panel. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 22 If the height of the indoor unit needs to be adjusted, you can do so through the openings at the panel’s four corners. Ensure that the internal wiring and drainpipe are not affected by this adjustment. Water condensation Fig. 48. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 23: Test Run

    Check that the water is discharged. It may take up to one minute before the unit begins to drain depending on the drainpipe. f. Ensur that there are no leaks in any of the piping. Climate 5000 SCI – 6720887405 (2018/04)

  • Page 24: European Disposal Guidelines

    • The ventilation machinery and outlets are operating adequately and are not obstructed. • If an indirect refrigerating circuit is being used, the secondary circuits must be checked for the presence of refrigerant; marking on the equipment continues to be visible and legible. Climate 5000 SCI – 6720887405 (2018/04)
  • Page 25 • Prior to recharging the system it shall be pressure tested with OFN. The system shall be leak tested on completion of charging but prior Climate 5000 SCI – 6720887405 (2018/04)
  • Page 26 • Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs. • The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be Climate 5000 SCI – 6720887405 (2018/04)
  • Page 27 The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details.
  • Page 28 Bosch Thermotechnology Ltd Cotswold Way Warndon Worcester WR4 9SW mailto: Commercial.enquiry@uk.bosch.com Contact Number 03301233004 Web address www.bosch-industrial.co.uk...

This manual is also suitable for:

Cl5000sci 18 cas/ ou- oueCl5000sci 24 cas/ ou- oueCl5000sci 36 cas/ ou- oueCl5000sci 48 cas/ ou- oue

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