Brinkmann 6430 Owner's Manual
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Brinkmann 6430 Owner's Manual

Brinkmann 6430 Owner's Manual

Brinkmann heavy duty outdoor grill owner's manual pro series
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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
Heavy Duty
Outdoor Grill
WARNING
DEATH OR PROPERTY DAMAGE.

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  • Page 1 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. Heavy Duty Outdoor Grill WARNING HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

  • Page 2: Important Safety

    IMPORTANT SAFETY WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.

  • Page 4: General Warnings

    Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks. • Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors and liquids or combustible materials. •...

  • Page 5: Installation Information

    • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 7: Filling The Lp Gas Cylinder

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 8 Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

  • Page 9: Leak Testing

    LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 10: Leak Testing

    6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.

  • Page 11: Connecting Lp Cylinder And Hose / Regulator To Grill

    Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 12: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 –...

  • Page 13: Operating The Grill

    CONTROLLING FLARE-UPS: • Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill.

  • Page 14: Using Other Features Of The Grill

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...

  • Page 15: Helpful Hints

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 16: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 17: Proper Care And Maintenance

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. WARNING...

  • Page 18: Trouble Shooting

    TROUBLE SHOOTING Problem: • Burner will not light • Fire at control knob • Yellow Flames at burner • Flame blows out on "LOW" • Burner does not get hot enough • Grill is Too Hot Possible Causes: 1. Check LP cylinder fuel level. 2.

  • Page 19: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.

  • Page 20: Frequently Asked Questions

    Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 21: Parts Bag Contents

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Hex nut wrench AA/1.5V Alkaline battery Screwdriver 32 1/4” X 1/2” bolts 5/32” X 13/32” bolts 1/4”...

  • Page 22: Assembly Instructions

    READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries 6430 Grill: • Flathead Screwdriver (included) • Hex Nut Wrench (included)
  • Page 23 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 24 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel by using two 1/4”...
  • Page 25 Locking Caster Hex Nut Wrench Tire Hubcap Wheel axle bolt Washer Note: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Step 4 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack.
  • Page 26 Step 7 Attach the door bracket to the front legs of the cart frame assembly using four 1/4” X 1/2” bolts. Note: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers.
  • Page 27 Spring Pin Step 9 Attach right side door bracket to right front cart panel using two 5/32” X 13/32” bolts. The right side door bracket is stamped with the letter "R". Step 10 Attach left side door bracket to left front cart panel using two 5/32”...
  • Page 28 Step 14 Attach side table to left side of cart frame assembly. Insert two 1/4” X 1/2” bolts into each left leg. Place table over bolts and slide toward front of grill, then tighten securely. Fasten side table front panel to grill body with one 1/4”...
  • Page 29 Hose Heat Shield Burner Venturi Side Burner Valve Valve Nozzle Side Burner Control Knob Step 16 Step 17 Step 18 Bezel Attach the hose heat shield to the right side of the cart frame using two 9# X 1/2” self-tapping screws. Remove two M4 bolts and spring washers from the side burner valve.
  • Page 30 Step 19 Attach side burner igniter lead wire to the electrode as illustrated. Step 20 Place side burner grate over side burner. Step 21 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Side Burner Igniter Lead Side burner grate...
  • Page 31 Grease Tray Grease Cup Igniter Cap Battery Step 22 Slide grease cup into grease cup bracket located under grease tray. Warming Rack Step 23 Place the heat distribution plates on lower level of grill body Cooking Grills assembly directly above burners. Heat Distribution Plates Step 24...
  • Page 32 ProSeries 810-6430-W (Assembled)

  • Page 34: Grilling Accessories

    RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes and corn vertically to triple cooking capacity. Allows smoke, steam and heat to penetrate food evenly. 812-3310-0 MEATLOAF BASKET The unique basket weave prevents meatloaf from falling through the grill while allowing smoke, steam and heat to flow into the food.
  • Page 35 Ideal for charcoal, electric, gas smokers and grills. 812-3311-0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING ACCESSORIES MARINADE INJECTOR This quick and easy marinade injector marinates meat...

  • Page 36: Warranty

    The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your ProSeries 6430 under the terms of this warranty, please call Customer Service Department at 800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

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