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015128en
NOTICE ALL DOCUMENTATIONS !
Before beginning work this operating instruction booklet and the enclosed
safety instructions (no. 016000, pink-colored booklet) have to be read through
carefully. Always follow the instructions during operation. Give this operating in-
struction booklet and the appropriate safety instructions to the operator.
Operating instruction booklet
- Translation of the original instructions -
Electronic Torquemeter
Type:
Order No.:
ME 5600
201440 A
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Table of Contents
Related Manuals for Deprag ME 5600
Summary of Contents for Deprag ME 5600
- Page 1 015128en Operating instruction booklet - Translation of the original instructions - Electronic Torquemeter Type: ME 5600 Order No.: 201440 A NOTICE ALL DOCUMENTATIONS ! Before beginning work this operating instruction booklet and the enclosed safety instructions (no. 016000, pink-colored booklet) have to be read through carefully.
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Page 2: Table Of Contents
Contents Definition of signal words and symbols ..............5 Safety Instructions.....................6 Intended Use......................6 Scope of Delivery ......................6 Short Description.......................7 Definitions .........................8 Front and rear panel....................9 Front panel of ME5600....................9 Rear (connector) panel of ME5600 ..............10 Interface Description ....................11 Strain Gauge (DMS) and Inline Rotating Shaft Transducers ......11 Required Accessories .....................12 Optional Equipment....................12 Operation ........................14... - Page 3 13.8.6 Start Measurement ....................44 13.8.7 End Measurement ....................44 13.8.8 Set Language ......................44 13.8.9 Set Measurement Units ..................45 13.8.10 Select Measurement Method ................45 13.8.11 Set Series length....................45 13.8.12 Set Audible Alert ....................46 13.8.13 CMK-Adjust Limits ...................46 13.8.14 Request Results....................47 13.8.15 Request Statistics ....................47 13.8.16 Example of a measurement using remote commands ........48 Service and Maintenance..................49...
- Page 4 Image 32: End of a Series.....................32 Image 33: Selection menu for Results Display..............32 Image 34: Display of the Series Results as a List ............33 Image 35: Display of the Measurement Series Results as a Diagram ......33 Image 36: Display of the Measurement Range Statistics ..........34 Image 37: Current Value Measurement ................35 Image 38:...
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Page 5: Definition Of Signal Words And Symbols
Definition of signal words and symbols The signal words and symbols used in the technical documentation (safety instructions, operating instruction booklet, etc.) have the following meaning: DANGER Indicates an immediate danger which causes serious injuries or even death if not avoided. WARNING Indicates a threatening danger which can cause serious injuries or even death if not avoided. -
Page 6: Safety Instructions
Strain gauge platform, Strain gauge inline and Piezo transducers. The use of this instrument in any other way is not permissible. Furthermore, DEPRAG is not liable for damages, resulting from the misuse of the instrument; the user alone is liable. -
Page 7: Short Description
(DMS) measuring platforms and strain gauge (DMS) torque wrenches, piezo measuring platforms and external transducers. Strain gauge (DMS) platforms and external transduc- ers, either from DEPRAG or from other manufacturers can be connected. The device is operated using a touch screen. The interface can be set to various lan- guages. -
Page 8: Definitions
Definitions Parameter Description Measuring Value: Submitted torque from transducer. Calibration Value: Sensitivity of transducer. The torque values are stored. At the end of a measurement Measurement series, the average torque and standard deviation is being Series: calculated. Mean value is calculated from a specific number of previously Average Values: ... -
Page 9: Front And Rear Panel
Front and rear panel 7.1 Front panel of ME5600 Image 1: Front panel of ME5600... -
Page 10: Rear (Connector) Panel Of Me5600
7.2 Rear (connector) panel of ME5600 Serial port Not used Connection for piezo transducer Connection for strain gauge and/or external rotary transducer ON / OFF switch Power supply Image 2: Rear (connector) panel of ME5600... -
Page 11: Interface Description
Interface Description Strain Gauge (DMS) and Inline Rotating Shaft Transducers Connection: Round Connector 8-pole Connector Series 712, Order Number: 99-0425-00-08 Signal Used for Power Supply of the Inline Transducer (+12V) GND Inline Transducer Signal Measurement current Inline Transducer (0 – 5V) Positive current Strain Gauge (DMS) Transducer (+2,5V) Negative Measurement signal Strain Gauge (DMS) Transducer Positive Measurement signal Strain Gauge (DMS) Transducer... -
Page 12: Required Accessories
Required Accessories Connection Cable Selection - Electronic Torquemeter ME5600 with respective transducer. Measuring Transducer Connector Cable Order No. MP 25 PE 810675 (5m) MP 200 PE or MS 25 PE-W MP 1000 PE 810629 (1 m) MP 2 DMS, 385493 A (2 m) MP 7 DMS, 385493 B (4 m) MP 25 DMS or... -
Page 13: Table 4: Equipment
Name Type Measuring Range Part No. V002-E6,3/F6,3 0,2 - 2 Nm 385481 B External Rotary Type V005-E6,3/F6,3 0,5 - 5 Nm 385481 C Transducer / Header (strain gauge, non-contact V010-E6,3/F6,3 1 - 10 Nm 385481D signal transfer) V020-E6,3/F6,3 2 – 20 Nm 385481 E Piezo Electric (PE) MP 25 PE... -
Page 14: Operation
11 Operation 11.1 Installation and Connection Please set the electronic measurement system on a clean flat surface Attach connection cable to measurement platform and ME5600 Plug into mains voltage Switch on with ON/OFF switch at rear 11.2 General Measurement Technique Information The Torque Transducer should be at rest when the start signal is applied. -
Page 15: Machine Capability Index (Cm)
11.3.1 Machine Capability Index (Cm) Cm = Total specific torque tolerance of the screw joint : 6 Sigma (s) This index represents only information about the spread of the torque values. lim Upper Lower 11.3.2 Machine Capability Index (Cmk) Is defined as the minimum of: lim ... -
Page 16: Operation Of The Electronic Torque Measurement System
Example of a calibration value : 172 pC / N.m 1 pico Coulomb = 0.000 000 000 001 C The electronic measuring system (i.e. ME 5600) uses a charge amplifier to convert the charge delivered by the transducer into volts. The voltage is dependant upon the input measurement of an upstream capacitor. -
Page 17: The Main Screen
11.5 The Main Screen After switching on the device, first the start screen appears. After the software is fully loa- ded, the main screen appears. Image 3: The Main Screen When you start the machine for the first time, the language may not be set correctly. In this case press the button SETTINGS to select the required language (see chapter 11.5.4.1... -
Page 18: Image 5: Dms-Type Setting
To set the type press the type button and select the relevant transducer from the list. If you want to use a transducer from a different manufacturer select OTHER. Use the BACK but- ton to return to the main screen. Image 5: DMS-Type Setting After pressing the calibration button you can enter the calibration value. -
Page 19: Image 7: Entry Of The Dms Nominal Value
If you want to use a DMS platform from a different manufacturer select “OTHER”. Next a screen appears where you can enter the nominal value of the transducer in N·cm. Then a screen appears where you can enter the sensitivity in mV/V. Once both these values have been entered you return to the selection menu and can return to the main screen from there. -
Page 20: Piezo Setting
11.5.2 Piezo Setting If you want to use a piezo platform, select PIEZO on the top bar. Image 9: Main Screen for Piezo Transducer Next the measurement range and the calibration value can be set. Remember that meas- urement limits are dependent on the calibration value. Image 10: Setting the Piezo Measurement Range... -
Page 21: Image 11: Entry Of The Piezo Calibration Value
Image 11: Entry of the Piezo Calibration Value When you use a small unit of measurement the numbers for the measurement range limits can be very high. In order to display them legibly on the screen, a range can be displayed in the next highest unit of the same measurement system (see Units of Measurement Range Display The display of the measurement results remains unchanged and continues to be carried... -
Page 22: Header Settings
11.5.3 Header Settings If you want to use a transducer/header, select HEADER on the top bar. Image 12: Main Screen for Transducer/header Next select the correct type. Image 13: Setting the Transducer/Header Type... -
Page 23: Additional Settings
If you want to use a transducer from a different manufacturer then select OTHER. Next a screen for entry of the nominal value appears. After you have entered this value, you are returned to the type selection menu where you can press the BACK button to return to the main screen. -
Page 24: Image 16: Setting The Language
11.5.4.1 Language Select your preferred language. Image 16: Setting the language 11.5.4.2 Torque Unit of Measurement Select the required unit of measurement. The following units of measurement are available: N·m N·cm Kg·cm Kg·m in·oz in·lb ... -
Page 25: Image 18: Setting The Signal Recognition
11.5.4.3 Signal Recognition Here you can set whether the measurement should be ended automatically or by hand. When using automatic signal recognition a measurement is ended as soon as the torque falls below 50% of the largest torque measurement reading. Image 18: Setting the Signal Recognition 11.5.4.4... -
Page 26: Image 20: Setting The Number Of Measurement Per Series
11.5.4.5 Number of Measurements per Series Set the number of measurements per series. A measurement series must be between 5 and 100 measurements. Image 20: Setting the Number of Measurement per Series 11.5.4.6 Printer Activation Set the printer to ACTIVE when the measurement results should be displayed and printed simultaneously. -
Page 27: Image 22: Signal Tone Setting
11.5.4.7 Signal Tone Activation Activate the signal tone (BELL) when you want the measuring device to make a short tone once a measurement has finished. Image 22: Signal Tone Setting 11.5.4.8 Limit Values for CmK Calculation You can enter the limit values in two different ways: either as an absolute value or as per- cent of the average. -
Page 28: Image 24: Setting The Cmk Upper Limit
Image 24: Setting the CmK Upper Limit Image 25: Setting the CmK Limits as percentage of the average... -
Page 29: Measurement Procedure
11.5.5 Measurement Procedure Depending on each set measurement method, you can carry out single or series meas- urements wherein a measurement series is made up of 5-100 consecutive single meas- urements. At the beginning of each measurement a zero point comparison is carried out i.e. over 50 values a positive and a negative zero point deviation is determined which can be sub- tracted from the relevant maximum value. -
Page 30: Image 28: Manual Cancellation Of A Single Measurement By Automatic Signal Recognition 30 Image 29: Measurement Results Display
You can cancel the measurement manually at any time by pressing the button STOP MEASURING. Image 28: Manual cancellation of a single measurement by automatic signal recognition You have to press the button STOP MEASURING to end measurement in manual signal recognition mode. -
Page 31: Image 30: Security Query At Start Of Series
11.5.5.2 Series Measurement When you have selected a measurement method the question START NEW SERIES? appears. Image 30: Security query at start of Series Confirm start by pressing START MEASURING again. The question prevents the acciden- tal start of a new series after the end of one series. The individual measurements run as described in chapter 11.5.5.1 single measurement. -
Page 32: Image 32: End Of A Series
The series can also be cancelled when a measurement fails or is aborted. Below the result of the last measurement a statement is displayed. Image 32: End of a Series 11.5.5.2.1.1 Measurement Results and Statistics The measurement results of the single measurements are only shown not saved. The re- sults of the series are stored until a new series is started or the measurement device is switched off. -
Page 33: Image 34: Display Of The Series Results As A List
11.5.5.2.1.2 Results List Here a list of all measurement results of the last series can be displayed. If there are more than nine results press the arrow buttons on the right hand side to see the rest of the re- sults. -
Page 34: Image 36: Display Of The Measurement Range Statistics
11.5.5.2.1.4 Statistics Here you find a list of the following values: amount of values minimum value maximum value average standard deviation absolute and as percentage of the average CmK value Image 36: Display of the Measurement Range Statistics... -
Page 35: Direct Help
11.5.5.3 Instantaneous Value Measurement Set the CURRENT VALUE as measurement method. When you press START MEASUR- ING on the main screen the display for current measurement appears. When you press START MEASURING the measured torque is shown on an analogue scale. -
Page 36: Measuring Ranges
12 Measuring Ranges You can use a measurement device from DEPRAG or there is also the possibility of using a transducer from a different manufacturer. The following stated measurement ranges are valid for the DEPRAG transducers. 12.1 Strain Gauge Transducer (DMS) The measurement instrument ME5600 has five measuring ranges for strain-gauge (DMS) measuring platforms / transducers from DEPRAG. -
Page 37: Torque Transducer With Rotating Shaft
12.3 Torque Transducer with Rotating Shaft The measurement instrument ME5600 has six measuring ranges for torque transducers with rotating shafts from DEPRAG. The measuring ranges will be rounded up or down to the first decimal place. Measuring Range 1: 2 N·m Measuring Range 2: 5 N·m... -
Page 38: Remote Control Of Me5600 Using The Serial Port
13 Remote Control of ME5600 Using the Serial Port The serial port of the ME5600 can be used to send commands. The ME5600 can be con- trolled either remotely or by hand, but not in both ways. 13.1 Configuration of the Serial Port The serial Port has to be configured with the following settings: ... -
Page 39: Command Format
13.4 Command Format All commands consist of two bytes. The first byte is always 40H (the @-character), The second byte is an integer in the range [01H – 7fH]. Some commands have additianal parameters that are separated by spaces (ASCII-sign 20H). -
Page 40: List Of Available Commands
13.7 List of Available Commands Command Description Number of Parameters End of remote control. Switches Back from remote @ ffH control to manual control. Set Transducer @ 01H Set type or measuring range @ 02H Set calibration value @ 03H Start measuring @ 04H Stop measuring... -
Page 41: Description Of Commands
13.8 Description of Commands Following are the command set with parameters and a description of the responses from the ME5600. 13.8.1 End of Remote Control Command: @ ffH Parameters: Response: @ ffH Table 10: End of Remote Control With this command, the remote control is terminated. Because the transmission rate is switched to 9600 baud, no further commands can be transferred 13.8.2 Transducer Setup Command:... -
Page 42: Type/Measuring Range Setup
13.8.3 Type/Measuring Range Setup Command: @ 02H 20H <Parameter> Parameter per Strain Gauge 01H - DMS-Type MP2DMS (DMS)-Transducer: 02H - DMS-Type MP7DMS 03H - DMS-Type MP25DMS 04H - DMS-Type MP160DMS 05H - DMS-Type MP500DMS 06H - DMS-Type Other manufacturer ffH – Setting query Parameters for Inline Rotating 01H –... -
Page 43: Notes For Piezo Measuring Ranges
13.8.4 Notes for Piezo measuring ranges The Measuring range limits oft he Piezo transducer is dependent upon the calibration va- lue/index of the individual transducer. The associated upper and lower limits are calculated according to the following formula berfaktor ... -
Page 44: Set Calibration Value
Table 18: Language Setup With this command the interface/displayed language on the ME 5600 can be adjusted. When ffH is given as the command Parameter, the present setting remains unchanged and the ME5600 responds with the language parameter of the present setting. -
Page 45: Set Measurement Units
13.8.9 Set Measurement Units Command: @ 07H <Parameter> Parameter: 01H - N·cm 02H - N·m 03H - Kg·cm 04H - Kg·m 05H - oz·in 06H - lb·in 07H - lb·ft ffH – request present setting Response to setting: @ 07H Response to query: @ 07H 20H <Parameter>... -
Page 46: Set Audible Alert
13.8.12 Set Audible Alert Command: @ 0aH <Parameter> Parameter: 01H – Audible Alert off 02H - Audible Alert on ffH – Query present setting Response to setting: @ 0aH Response to query: @ 0aH 20H <Byte> Example: Turn off Audible Alert @ 0aH 20H 01H 80H Table 22: Set audible alert... -
Page 47: Request Results
13.8.14 Request Results Command: @ 0cH Parameter: Response @ 0cH 20H <result of the last measurement> Response when no results are @ 0cH 20H 03H available: Response when the result is @ 0cH 20H 04H below the preset range: Response when the result is @ 0cH 20H 05H above the preset range: Response when the time is too... -
Page 48: Example Of A Measurement Using Remote Commands
13.8.16 Example of a measurement using remote commands Following is an example of the execution of a single measurement including commands and responses. Transducer and type already set. Command Response Description Measurement Units N·m 40H 07H 20H 01H 80H Confirmation 40H 07H 80H Single measurement 40H 08H 20H 01H 80H... -
Page 49: Service And Maintenance
Service and Maintenance Incorrect disassembly or assembly can lead to injury of an operator and damage of the ma- chine. Disassembly and assembly work may only be carried out by DEPRAG or qualified personnel. Recommendations should help to uphold warranty claims. -
Page 50: Troubleshooting
15 Troubleshooting If a malfunction cannot be removed with the instructions shown below, the torque monitor should be sent to DEPRAG for evaluation! ATTENTION The instrument can only be operated, maintained, and repaired by service personnel familiar with the device and instructed with its dangers. -
Page 51: Technical Data
(for printer or PC) RS 232 (9600 Baud) Connection for Measuring Transducer 8-pin Connector / BNC-Connector Number of torque-/ measurement transducer (DEPRAG-) Inline Rotating Transducer Inline Rotating Transducer – other brand (DEPRAG-) DMS-Strain Gauge Transducer DMS- DMS-Strain Gauge Transducer – other brand (DEPRAG-) Piezo-Transducer Piezo-Transducer –... -
Page 52: Placing Out Of Operation
Placing Out of Operation NOTICE ALL DOCUMENTATIONS! Please read and consider the attached booklet safety instructions 016000 (see chapter environmental regulations, storage and disposal, see page 34). Please follow the instructions below to remove from service: 1. Disconnect electronic torque meter from voltage. 2. -
Page 53: Eg-Declaration Of Conformity
2004/22/EG (measuring units), 2004/108/EG (EMV), at best according to further guidelines and standards Manufacturer DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg Carl-Schulz-Platz 1, D-92224 Amberg Mr. Josef Bock, address see manufacturer... -
Page 54: Service Locations And Authorized Partners
19 Service Locations and Authorized Partners Contact persons in Germany as well as contact persons worldwide can be found on our web site www.deprag.com... - Page 56 DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg Carl-Schulz-Platz 1, D-92224 Amberg (09621) 371-0 Fax: (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...