Table of Contents
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Table of Contents
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Summary of Contents for Deprag ME5000
- Page 1 012805en Operating Instruction Booklet Electronic Torquemeter ME5000 385484 A...
- Page 2 Dear Customer, You have selected this Torque Measuring Instrument from the extensive product line manufactured by DEPRAG- SCHULZ GMBH u. Co. In addition, we offer you a complete line of air-operated machines, such as Drills, Tappers, Polishing-Machines, Screwdrivers, Impact- and Pulse-Tools, Sheet Metal-Machines and Hammers.
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Page 3: Table Of Contents
1.5.3 Drift (Piezo Measuring Transducers)................8 1.5.4 DMS-Bridge......................8 2 FRONT-, REAR- AND CONNECTION STRIP ...............9 2.1 Front view of the ME5000 incl. Docking Station ............9 2.2 Rear View of the ME5000 ..................10 2.3 Connection Strip on ME5000 ..................11 2.4 Bottom of the ME5000....................12 2.5 View of Connection Strip at Docking Station .............13... -
Page 4: General Information
Piezo-Transducers-, Strain Gauge Transducers or external Rotary Type Trans- ducers. The use of this instrument in any other way is not acceptable. Furthermore DEPRAG is not liable for damages, resulting from the misuse of the instrument; the user alone is liable. -
Page 5: Technical Measuring Information
1.3 Technical Measuring Information The Transducer (measuring platform/Dynamometer) has to be positioned on a solid base, without allowing any movement. At that time, the transducer should be free of external forces or vibrations (such as the dis- tortion of the measuring platform resulting from incorrect installation). After each start-signal, the charge amplifier will reset and perform a zero calibration. -
Page 6: Machine Capability Testing
The machine capability test is a short-term test, which sole goal it is to recognize machine influences on the production process. NOTICE During sampling, no adjustments or errors may occur. For this type of test, DEPRAG uses the Gaussian distribution curve. -
Page 7: Machine Capability Study (Cmk)
1.4.1 Machine Capability Study (Cmk) Cmk is defined as the minimum of: − UpperLimit Average − Average LowerLimit This index informs about the settling, as well as the expanded scale of the torque values. The C - value shown below is 1.33 for a Screwdriver (this corresponds to a calculation of the C limit values of 4 Sigma (s)). -
Page 8: Function Of Piezo Measuring Transducer
1.5.2 Function of Piezo Measuring Transducer The measuring transducers (MP25 / MP200 / MS25 / MS10) have piezo-quartz measuring cells integrated. Because of the preloading of the cell during manufacturing, the emitting electrical load (Coulomb) is determined. Since different cell sizes are available, the emit- ting electrical loads of the transducers are different. -
Page 9: Front-, Rear- And Connection Strip
Front-, Rear- and Connection Strip 2.1 Front view of the ME5000 incl. Docking Station docking station connection to electronic torquemeter ME5000... -
Page 10: Rear View Of The Me5000
2.2 Rear View of the ME5000 connection to docking station... -
Page 11: Connection Strip On Me5000
2.3 Connection Strip on ME5000 Piezo-Transducer Strain Gauge- and/or external Rotary Transducer IMPORTANT If an external rotary-type transducer is used, an external power supply has to be connected to the measuring instrument (see next page). -
Page 12: Bottom Of The Me5000
2.4 Bottom of the ME5000 additional power supply for ON-/OFF-switch rotary-type transducer NOTICE DO NOT use the supplied Battery-Pack-Charger (ACS 110 traveller) as addi- tional power supply for rotary-torque transducer. Required accessories –> chapter 10.1... -
Page 13: View Of Connection Strip At Docking Station
2.5 View of Connection Strip at Docking Station power supply serial port (battery-pack-charger RS232 ACS 110 traveller) -
Page 14: Required Accessories
Required Accessories DESCRIPTION MODEL NO. MEASURING RANGE PART NO. V002-E6,3/F6,3 0,2 - 2 N m 385481 B External Rotary-Type V005-E6,3/F6,3 0,5 - 5 N m 385481 C Transducer (strain-gauge, non-contact V010-E6,3/F6,3 1 - 10 N m 385481D signal transfer) V020-E6,3/F6,3 2 –... -
Page 15: Installation And Connection
• Connect power cable to charger. • Place measuring instrument ME5000 into charger, so that the batteries in the measur- ing instrument may be charged. • Once the green LED „Ready“ appears on the charger, the batteries are fully charged. -
Page 16: Input Parameter
Input Parameter 7.1 Keypad Description Tastatur START Start measurement STOP Stop measurement Select Menu Use arrow up to select the next menu item or to increase the calibration value Use arrow down to select the previous menu item or to decrease the cali- bration value Use the START / STOP- key to always return to the previous menu item. -
Page 17: Menu Operation
The display shows: "STANDBY" Press any key to activate the measuring instrument. 2. If the measuring instrument is ready, the display shows: "DEPRAG MEASURING TECHNOLOGY ME5000" 3. Press the SET - Key The display shows the first menu item • "MEASURING TRANSDUCER"... - Page 18 4. If the measuring instrument is not used for 5 minutes, the system goes back into standby-mode. 5. Use the Reset-key at any time to restart the measuring instrument. This is necessary when the ME5000 does not react after pushing a button.
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Page 19: Menu Layout
TRANSDUCER RANGE (N*cm) CALIBRATION MEASURING TRANSDUCER ->* PIEZO ->* 8.0- 48.0 VALUE TECHNOLOGY STRAIN GAUGE 40.0- 240.0 0200 pC/N*m ME5000 V1.0 ROTARY STYLE 80.0- 480.0 STRAIN GAUGE CALIBRATION TYPE VALUE ->*MP2DMS 0500 MP7DMS MM12DMS RANGE ->* 200 N·cm 500 N·cm 1000 N·cm... - Page 20 See previous Page MEASURING SERIES SELECT MEASURING -> PRINT MEASURING SERIES DISPLAY SERIES NUMBER OF MEASUREMENTS CMK-LIMIT SELECT VALUES MEASURING DELETE SERIES NUMBER OF MEASUREMENTS PER SERIES CMK LIMIT VALUES 15.0% VON x SELECT MEASURING SERIES SIGNAL SIGNAL RECOGNITION RECOGNITION ->* AUTOMATIC START/STOP MEASURING METHOD...
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Page 21: Operation
Operation All parameters will remain in the Flash-ROM storage of the measuring instrument, when the unit shuts-off (battery-pack empty) or when the unit goes into standby-mode. There- fore, it is not necessary to re-input data every time the instrument is turned on. If changes are necessary, please use the instructions as indicated in paragraph Input Parameter. -
Page 22: Testing Of The Built-In Battery-Pack/Akku
Use the charger unit for the built-in battery-pack/rechargeable batteries only; NEVER with standard batteries! Once the battery-pack looses charge, the measuring instrument ME5000 automatically shuts-off, so that incorrect measuring results are avoided. Battery-Pack-Charger (ACS 110 traveller) Red LED „Power“: Continued light signals that the charger is operational. This light illu- minates as soon as the charger is connected to main supply. -
Page 23: Measuring Ranges
10 Measuring Ranges Select from 6 measuring ranges. Each measuring range is dynamically matched to the input calibration value ( K-WERT ). All measuring ranges are rounded-up or rounded- down. Measuring ranges if calibration value = 200: Measuring Range 1: 8 – 48 N cm Measuring Range 2: 40 –... -
Page 24: Technical Data
12 Technical Data Description ME5000 Order No. 385484 A Dimensions measuring 106 x 224 x 40 mm instrument (L x H x W) Dimensions charger 100 x 155 x 50 mm (L x H x W) Weight, measuring in- strument with battery- 0.54 / 1.19... -
Page 25: Trouble Shooting
13 Trouble Shooting If a malfunction cannot be removed with the instructions shown below, the electronic torquemeter should be sent to DEPRAG for evaluation! NOTICE The instrument may only be operated, maintained, and repaired by service personnel familiar with the device and instructed with its dangers. -
Page 26: Ce-Conformity Declaration
14 CE-Conformity Declaration EC-Declaration of Conformity in accordance with the CE-Machine-Guideline 89/392EG, Appendix II A DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352 92203 Amberg, Germany declares, that the construction of the measuring instrument ME5000 corresponds to the following pertinent regulations: EMV- Guideline, Version 91/368/EG, Appendix I No. - Page 28 DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 Fax: (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...