TSi Power ATS-500 Series Manual
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TSi Power ATS-500 Series Manual

Automatic transfer switch
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Operating Manual for ATS-500 Automatic Transfer Switch:
MC80023 – Hardwire 120 V-500-2000,-4000,-6000,-8000(15,20,30, 40 A)
MC80024 – Plugs & Receptacles 120 V-500-200x,-400x(15,20 A)
MC80025 – IEC 230 V-500-3904,-5904(15,20 A)
MC80026 – Plugs & Receptacles 208 V-500-380x,-580x(15,20 A)
220, 240 V-500-300x,-500x(15,20A)
MC80027 – Hardwire 208 V-500-3800,-5800,-7800,-9800 (15,20,30,40 A)
220, 240 V-500-3000,-5000,-7000,-9000 (15,20,30,40 A)
MC80028 – Hardwire 230 V-500-3900,-5900,-7900,-9900(15,20,30, 40 A)
MC80029 – Hardwire input, IEC output 208, 220, 240 V-500-3011,-011(15,20 A)
MC80030 – Hardwire input, IEC output 230 V-500-3911,-5911 (15,20 A)
MC80023,4,5,6,7,8,9,30
Rev. 7, September, 2019
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the ATS
Series that should be followed during installation and maintenance.

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Summary of Contents for TSi Power ATS-500 Series

  • Page 1 Operating Manual for ATS-500 Automatic Transfer Switch: MC80023 – Hardwire 120 V-500-2000,-4000,-6000,-8000(15,20,30, 40 A) MC80024 – Plugs & Receptacles 120 V-500-200x,-400x(15,20 A) MC80025 – IEC 230 V-500-3904,-5904(15,20 A) MC80026 – Plugs & Receptacles 208 V-500-380x,-580x(15,20 A) 220, 240 V-500-300x,-500x(15,20A) MC80027 – Hardwire 208 V-500-3800,-5800,-7800,-9800 (15,20,30,40 A) 220, 240 V-500-3000,-5000,-7000,-9000 (15,20,30,40 A) MC80028 –...

  • Page 2: Table Of Contents

    Voltage Selection ............................16 Installing the ATS-500 Series ......................16 Connections (Hardwire Versions)… … … … … … … … … … ..… … … … … … … … … … … … … … … … … … ..… … … .16 4.
  • Page 3 Product Configurations ........................29 TSi Power Contact Information… … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … 31...
  • Page 4 COPYRIGHT Copyright © 2019 TSi Power Corporation. All rights reserved. The information contained in this Document is the property of TSi Power Corporation and contains confidential and proprietary information owned by TSi Power Corporation. duplication or disclosure without the written approval of TSi Power Corporation is prohibited.

  • Page 5: General

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 GENERAL PRODUCT APPLICATION The ATS series of automatic transfer switches is designed for applications where two or more autonomous power sources are available. The ATS can be utilized as single or multiple units for different levels of redundancy.

  • Page 6: Safety Alerts

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 SAFETY ALERTS SAFETY SIGNAL WORD DEFINITIONS This document contains safety alert pictorial Symbols and Words that point out areas and procedures that require special attention with regards to safety. These Symbols and Words are defined in ANSI Z535.4-1998, Product Safety Signs and Labels.

  • Page 7: Overall Dimensions

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 • Transfer time between sources in under one cycle which is fast enough for even the most sensitive loads. • Audible alarm with enable / disable switch provides for unattended security.

  • Page 8: Construction

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 CONSTRUCTION The ATS-500 enclosure is constructed of 18 gauge (.048 in. thick), galvaneal steel, as standard, and finished with a liquid black polyester powder coating for long-lasting durability.
  • Page 9 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 Removing the top cover exposes the main wiring and major components of the ATS Series. Before removing the top cover, make sure that both input circuit breakers are in the “OFF”...

  • Page 10: Major Component/Circuit Descriptions

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 MAJOR COMPONENT/CIRCUIT DESCRIPTIONS ATS SYSTEM ARCHITECTURE (See Figure 6) Figure 6: ATS-500 System Architecture ATS SERIES CIRCUIT BOARDS 2.21 Main Control Circuit Board Assemblies (See Figures 7 and 8) Two main control circuit boards are used in the ATS Series.
  • Page 11 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 Circuit Board Mounting Holes for Snap-On Standoffs JP1 (HIGH) or JP2 Circuit Board (LOW)) Mounting Hole for M3x0.5 PHP Screw Circuit Board Mounting Holes for Snap-On Standoffs...
  • Page 12 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 Circuit Board Mounting Hole for M3x0.5 PHP JP1 (HIGH) Screw or JP2 (LOW) Circuit Board Mounting Holes for Snap-On Standoffs (4 Corners) Figure 8: PZ00127-5 Main Control Circuit Board Assembly for ATS-500-8000 and - 9000 models 2.22...

  • Page 13: Input / Output Circuit Breakers

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 Note: The audible alarm can be turned off by setting the Audible Alarm switch, located on the front panel, to the “OFF” position, see Figure 3. Primary AC...

  • Page 14: Audible Alarm Switch

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 Note: If the output load current exceeds 125% of the circuit breaker ratings (15, 20, 30 or 40 A), then the input circuit breaker(s) will trip and prevent the possibility of overheating of the components or wires inside the ATS Series units.

  • Page 15: Required Tools

    3.34 If no damage is found, remove the units from the carton, open the top cover and again inspect for damage. If damage is found in either steps 3.33 or 3.34, do not accept the shipment and file a claim with the carrier. Contact TSi Power for assistance if necessary.

  • Page 16: Voltage Selection

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 VOLTAGE SELECTION 3.41 If you have a 208, 220 or 240 V ATS the voltage selection can be changed. The factory setting is either set to HIGH (220 to 240 V) or LOW (208 V) depending on what ATS model was ordered.
  • Page 17 For units w/ 30 A Circuit Breakers use minimum 10 AWG (6mm²) wire [preferably 8 AWG (10mm²)] For units w/ 40 A Circuit Breakers use minimum 8 AWG (10mm²) wire For both power and earth conductors, TSi Power also recommends using stranded copper wire with a 105 °C insulation system. 3.64 Allow for sufficient wire length to reach the wiring terminals and leave enough slack to reduce the stress in the wires.

  • Page 18: Powering Up The Ats Series

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 3.69 Carefully insert each wire into the appropriate slot, taking care to ensure that all strands are inserted properly. Tighten the terminal screw using a slotted screwdriver and torque the terminations for the 15, 20 or 30 A units 0.79 Nm (7 in-lb) and for the 40 A are 2.26 Nm (20 in-lb).

  • Page 19: Testing W/ Actual Load Equipment (Computer)

    TSi Power. For most customers, the most cost-effective way to repair it is to simply replace the board assembly. Spare parts can be ordered from TSi Power directly. The Replacement Parts Table below provides correct part numbers and descriptive information.

  • Page 20: Returning Defective Circuit Board(S) For Repair

    -9000 and -9900 Models RETURNING DEFECTIVE CIRCUIT BOARD(s) FOR REPAIR • Contact TSi Power via telephone, fax or e-mail to obtain a Return Material Authorization number (RMA). TSi Power requires the 8 digit serial number in the order to determine the warranty status of the unit and to issue a correct RMA number.

  • Page 21: Reference

    Warranty Two year limited warranty covers parts and labor TSI POWER’s ongoing product improvement process makes specifications subject to change. Other companies product names herein are for identification purposes only and may be trademarks of their respective companies. TSI Power Corporation...
  • Page 22 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.12 MC80024 ATS-500 SERIES PLUGS AND RECEPTACLES, 120 V, MODELS 500- 200X, -400X AND -600X S P E C IF IC A T IO N A T S - 5 0 0 - 2 0 0 X...
  • Page 23 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.13 MC80025 ATS-500 SERIES IEC, 230 V, MODELS 500-3904 AND -5904 SPECIFICATION ATS-500-3904 ATS-500-5904 ELECTRICAL VA at 230 V: 3450 4600 Current rating: 15 A 20 A...
  • Page 24 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.14 MC80026 ATS-500 SERIES PLUGS AND RECEPTACLES, 208, 220 AND 240 V, MODELS 800-380x, -580x, -300x AND -500X SPECIFICATIO N ATS-500- ATS-500- A TS-500- A TS-500- ATS-500-...
  • Page 25 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.15 MC80027 ATS-500 SERIES HARDWIRE, 208, 220 and 240 V, Models 500-3800, -5800, -7800, -9800, -3000, -5000, -7000 AND -9000 SPECIFICATION ATS-500- ATS-500- ATS-500- ATS-500- ATS-500- ATS-500-...
  • Page 26 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.16 MC80028 ATS-500 SERIES HARDWIRE, 230 V, MODELS 500-3900, -5900, -7900 AND -9900 SPECIFICATION ATS-500-3900 ATS-500-5900 ATS-500-7900 ATS-500-9900 ELECTRICAL VA at 230 V 3450 4600 6900 9200...
  • Page 27 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.17 MC80029 ATS-500 SERIES HARDWIRE INPUT, IEC OUTPUT 208, 220, 240 V, MODELS 500-3811, -5811, -3011 AND -5011 SPECIFICATION ATS-500-3811 ATS-500-5811 ATS-500-3011 ATS-500-5011 ELECTRICAL VA at 208 V...
  • Page 28 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6.18 MC80030 ATS-500 SERIES HARDWIRE, 230 V, MODELS 500-3911 AND -5911 ATS-500-3911 ATS-500-5911 SPECIFICATION ELECTRICAL VA at 230 V: 3450 4600 Current rating: 15 A 20 A...

  • Page 29: Product Configurations

    The following table shows the different product configurations (Model Numbers) that are available in the ATS-500 Series. The tables show models that are ETL listed and models that carry the CE mark. Each model number is comprised of the 500 Family Identifier followed by a four digit suffix, which signifies the Model configuration.
  • Page 30 TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6’ ATS-500-4003 120 V 50/ 60 Hz L5-20P (JP00048) L5-20R (JP00047) (WI40301) IEC60320 C-20 IEC60320 C-19 ATS-500-4004 120 V 50/ 60 HZ Optional (JP00100) (JP00121) ATS-500-5000 220 V, 240 V...

  • Page 31: Tsi Power Contact Information

    TSI Power Corporation MC80023,4,5,6,7,8,9,30 ATS-500 Series Automatic Transfer Switches Rev. 7, September, 2019 6’ ATS-500-7903 230 V 50/ 60 Hz L6-30P (JP00036) L6-30R (JP00037) (WI40301) ATS-500-8000 120 V 50/ 60 Hz Hardwire (JP00044) Hardwire (JP00044) N/ A ATS-500-9000 220 V, 240 V...

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