TSi Power ATS-800 Series Operating Manual
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TSi Power ATS-800 Series Operating Manual

Automatic transfer switch
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Operating Manual for ATS-800 Automatic Transfer Switch:
MC80043 – Hardwire 120 V-800-2000,-4000,-6000,-8000(15,20,30, 40 A)
MC80044 – Plugs & Receptacles 120 V-800-200x,-400x(15,20 A)
MC80045 – IEC 230 V-800-3904,-5904(15,20 A)
MC80046 – Plugs & Receptacles 208 V-800-380x and -580x(15,20 A)
220, 240 V-800-300x and-500x(15,20A)
MC80047 – Hardwire 208 V-800-3800,-5800,-7800 and -9800 (15,20,30,40 A)
220, 240 V-800-3000,-5000,-7000 and -9000 (15,20,30,40 A)
MC80048 – Hardwire 230 V-800-3900,-5900,-7900 and -9900(15,20,30, 40 A)
MC80049 – Hardwire input, IEC output 208, 220, 240 V-800-3011,-5011(15,20 A)
MC80050 – Hardwire input, IEC output 230 V-800-3911,-5911 (15,20 A)
MC80043,4,5,6,7,8,9,50
Rev. 3, April, 2018
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the ATS
Series that should be followed during installation and maintenance.

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Summary of Contents for TSi Power ATS-800 Series

  • Page 1 Operating Manual for ATS-800 Automatic Transfer Switch: MC80043 – Hardwire 120 V-800-2000,-4000,-6000,-8000(15,20,30, 40 A) MC80044 – Plugs & Receptacles 120 V-800-200x,-400x(15,20 A) MC80045 – IEC 230 V-800-3904,-5904(15,20 A) MC80046 – Plugs & Receptacles 208 V-800-380x and -580x(15,20 A) 220, 240 V-800-300x and-500x(15,20A) MC80047 –...

  • Page 2: Table Of Contents

    Site Selection & Preparation…………………………………………………16 Required Tools…………………………………………………………………17 Unpacking & Inspection ................17 Voltage Selection………………………………………………………………17 Installing the ATS-800 Series ..............18 AC Connections (Hardwire Versions)……………………………………….18 4. POWERING UP THE ATS SERIES Start-Up & Functional (Electrical) Test Procedure ........20 Testing w/Actual Load Equipment (Computer) ........21 Remote Status / Alarm Monitoring ............
  • Page 3 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 Inventory Recommendations for Customer w/Large Numbers of ATS Units…………………………………………………………………………….22 6. REFERENCE Specifications ..................23 Product Configurations ................31 TSi Power Contact Information………………………………………………32 TSi Power Corporation Proprietary Information...
  • Page 4 TSi Power, TSi, the TSi Logo and ATS-800-XXXX are trademarks of TSi Power Corporation. LIMITED WARRANTY TSi Power Corporation warrants this product to be free from defects in materials and workmanship for two (2) years from the date of purchase from TSi or its authorized representatives. TSi will repair (or at its option, replace) any defective component(s) during this warranty period.

  • Page 5: General

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 GENERAL PRODUCT APPLICATION The ATS series of automatic transfer switches is designed for applications where two or more autonomous power sources are available. The ATS can be utilized as single or multiple units for different levels of redundancy.

  • Page 6: Safety Alerts

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 SAFETY ALERTS SAFETY SIGNAL WORD DEFINITIONS This document contains safety alert pictorial Symbols and Words that point out areas and procedures that require special attention with regards to safety. These Symbols and Words are defined in ANSI Z535.4-1998, Product Safety Signs and Labels.

  • Page 7: Overall Dimensions

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 • LED status indicators for quick visual displays of fault conditions. • Higher than 99% efficiency means substantial energy savings (when the ATS is used as a battery-less UPS).

  • Page 8: Construction

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 CONSTRUCTION The ATS-800 enclosure is constructed of 18 gauge (.048 in. thick), galvaneal steel, as standard, and finished with a liquid black polyester powder coating for long-lasting durability.
  • Page 9 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 1.62 REAR VIEW OF MC80043 UNIT WITH HARDWIRE INPUT AND OUTPUT CONNECTIONS COVER (See Figure 5) Hardwire Connection Backup Input Primary Input Connector Cover Breaker Breaker Figure 5: Rear view of ATS-800-6000 Hardwire unit showing DB9 connector, Primary and Backup circuit breakers and cover over Hardwire connections 1.63 REAR VIEW OF MC80044 UNIT WITH PLUGS AND RECEPTACLES (See Figure 6)

  • Page 10: Component Locations

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 1.64 REAR VIEW OF MC80045 UNIT WITH IEC PLUG AND RECEPTACLES (See Figure 7) Backup Primary Backup Input Primary Input Input Input Breaker Breaker Connector Output Figure 7: Rear View of ATS-800-3904 Plugs and Receptacles unit showing DB9...
  • Page 11 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 Four Snap-On Standoffs and one Compartment Screw to Mount DB-9 Alarm Cover Mounting Circuit Board Signal Output Holes Connector/ Circuit Board PZ00120 Main Control Circuit Board Backup 15 A,...

  • Page 12: Major Component/Circuit Descriptions

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 MAJOR COMPONENT/CIRCUIT DESCRIPTIONS ATS SYSTEM ARCHITECTURE (See Figure 9) Figure 9: ATS-800 System Architecture ATS SERIES CIRCUIT BOARDS 2.21 Main Control Circuit Board Assemblies (See Figures 10 and 11) Two main control circuit boards are used in the ATS Series.
  • Page 13 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 Circuit Board Mounting Holes for Snap-On Standoffs JP1 (HIGH) or JP2 (LOW) Circuit Board ENABLE) Mounting Hole for M3x0.5 PHP JP13 (ATS Screw ENABLE) Circuit Board Mounting...
  • Page 14 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 JP13 JP1 (HIGH) (ATS ENABLE) or JP2 (LOW) Circuit Board Mounting Hole for M3x0.5 PHP Screw Circuit Board Mounting Holes for Snap-On Standoffs (4 Corners) Figure 11: PZ00127-5 Main Control Circuit Board Assembly for ATS-1000-8000 and - 9000 models 2.22...
  • Page 15 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 Note: The audible alarm can be turned off by setting the Audible Alarm switch, located on the front panel, to the “OFF” position, see Figure 3. Primary AC...

  • Page 16: Input / Output Circuit Breakers

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 the circuit breaker trips, even without any load, then there is a faulty component on the board assembly. The Board assembly must then be repaired at the factory (or replaced in the field).

  • Page 17: Required Tools

    3.34 If no damage is found, remove the units from the carton, open the top cover and again inspect for damage. If damage is found in either steps 3.33 or 3.34, do not accept the shipment and file a claim with the carrier. Contact TSi Power for assistance if necessary. VOLTAGE SELECTION 3.41 If you have a 208, 220 or 240 V ATS the voltage selection can be changed.

  • Page 18: Installing The Ats-800 Series

    The ATS-800 is not ordinarily intended for use in a stacked configuration with other ATS-800 units, although this can be done with care. In the event a stacked installation is planned, please contact TSi Power for assistance.
  • Page 19 MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 For both power and earth conductors, TSi Power also recommends using stranded copper wire with a 105 °C insulation system. 3.64 Allow for sufficient wire length to reach the wiring terminals and leave enough slack to reduce the stress in the wires.

  • Page 20: Powering Up The Ats Series

    ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 Front 19" Rack-Mount Figure 16: 19" Rack-Mounting of the ATS-800 Series POWERING UP THE ATS SERIES START-UP & FUNCTIONAL (ELECTRICAL) TEST PROCEDURE Connect (or plug-in) both the Primary and Backup AC input connections (if using a hardwired ATS model this was performed during step 3.6) and energize (turn on) the upstream...

  • Page 21: Testing W/Actual Load Equipment (Computer)

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 The green LED must remain ON and the red alarm LED and alarm sound must turn ON (the yellow LED will already be OFF if the unit is operating from the Primary AC source).

  • Page 22: Repairs & Service

    Actual component-level troubleshooting, repair and calibration require the completion of a full training course at TSi Power. For most customers, the most cost-effective way to repair it is to simply replace the board assembly. Spare parts can be ordered from TSi Power directly.

  • Page 23: Reference

    W arranty Two year lim ited warranty covers parts and labor TSi Power’s ongoing product improvement process makes specifications subject to change. Other companies product names herein are for identification purposes only and may be trademarks of their respective companies.
  • Page 24 MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 6.12 MC80044 ATS-800 SERIES PLUGS AND RECEPTACLES, 120 V, MODELS 800-200X AND -400X S P E C IF IC A T IO N A T S -8 0 0 -2 0 0 X...
  • Page 25 Warranty Two year limited warranty, parts and labor Tsi Power’s ongoing product improvement process makes specifications subject to change. Other companies product Names herein are for identification purposes only and may be trademarks of their respective companies. TSi Power Corporation...
  • Page 26 MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 6.14 MC80046 ATS-800 SERIES PLUGS AND RECEPTACLES, 208, 220 AND 240 V, MODELS 800-380x, -580x, -300x AND -500X A T S - 8 0 0 - 3 8 0 x...
  • Page 27 MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 6.15 MC80047 ATS-800 SERIES HARDWIRE, 208, 220 and 240 V, Models 800-3800, -5800, -7800, -9800, -3000, -5000, -7000 AND -9000 S P E C IF IC A T IO N...
  • Page 28 Warranty Two year limited warranty covers parts and labor TSi Power’s ongoing product improvement process makes specifications subject to change. Other companies product names herein are for identification purposes only and may be trademarks of their respective companies. TSi Power Corporation...
  • Page 29 TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 6.17 MC80049 ATS-800 SERIES HARDWIRE INPUT, IEC OUTPUT 208, 220, 240 V, MODELS 800-3811, -5811, -3011 AND -5011 S P EC IFIC A T IO N A TS -800-3811...
  • Page 30 Warranty Two year limited warranty covers parts and labor TSi Power’s ongoing product improvement process makes specifications subject to change. Other companies product names herein are for identification purposes only and may be trademarks of their respective companies. TSi Power Corporation...

  • Page 31: Product Configurations

    The following table shows the different product configurations (Model Numbers) that are available in the ATS-800 Series. The tables show models that are ETL listed and models that carry the CE mark. Each model number is comprised of the 800 Family Identifier followed by a four digit suffix, which signifies the Model configuration.

  • Page 32: Tsi Power Contact Information

    TSi Power Corporation MC80043,4,5,6,7,8,9,50 ATS-800 Series Automatic Transfer Switches Rev. 3, April, 2018 IEC60320 C-20 IEC60320 C-19 ATS-800-5004 220 V, 240 V 50/60 Hz Optional (JP00100) (JP00121 IEC60320 C-19 ATS-800-5011 220 V, 240 V 50/60 Hz Hardwire (JP00001) (JP00121) ATS-800-5800...

This manual is also suitable for:

Ats-800-2000Ats-800-4000Ats-800-6000Ats-800-8000Ats-800-200xAts-800-400x ... Show all

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