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TSi Power ATS-1000 Operating Manual

Automatic transfer switch
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Operating Manual for ATS-1000 Automatic Transfer Switch:
MC80003 – Hardwire 120 V-1000-2000,-4000,-6000,-8000 (15,20,30,40 A)
MC80004 – Plugs & Receptacles 120 V-1000-200x,-400x,-600x (15,20,30 A)
MC80005 – IEC 230 V-1000-3904,-5904 (15,20 A)
MC80006 – Plugs & Receptacles 208 V-1000-380x, -580x, -780x (15,20,30 A)
220, 240 V-1000-300x, -500x, -700x (15,20,30A)
MC80007 – Hardwire 208 V-1000-3800,-5800,-7800,-9800 (15,20,30,40 A)
220, 240 V-1000-3000, -5000, -7000, -9000 (15,20,30,40 A)
MC80008 – Hardwire 230 V-1000-3900, -5900, -7900, -9900 (15,20,30,40 A)
MC80003,4,5,6,7,8
Rev. 6, May, 2018
IMPORTANT SAFETY INSTRUCTIONS:
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the ATS-
1000 Series that should be followed during installation and maintenance.

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Summary of Contents for TSi Power ATS-1000

  • Page 1 Operating Manual for ATS-1000 Automatic Transfer Switch: MC80003 – Hardwire 120 V-1000-2000,-4000,-6000,-8000 (15,20,30,40 A) MC80004 – Plugs & Receptacles 120 V-1000-200x,-400x,-600x (15,20,30 A) MC80005 – IEC 230 V-1000-3904,-5904 (15,20 A) MC80006 – Plugs & Receptacles 208 V-1000-380x, -580x, -780x (15,20,30 A) 220, 240 V-1000-300x, -500x, -700x (15,20,30A) MC80007 –...

  • Page 2: Table Of Contents

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 Table of Contents Page 1. GENERAL 1.1 Product Application ..................5 1.2 Safety Alerts ....................6 1.3 General ATS Series Description ..............7 1.4 Overall Dimensions ..................7 1.5 Construction ....................
  • Page 3 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 Remote Enable Function……………………………………………………. 21 REPAIRS, SERVICE & SPARE PARTS ATS Series Field Repair (Recommended Replacement Parts) ....21 Returning Defective Circuit Board(s) for Repair ........22 Inventory Recommendations ..............22 REFERENCE Specifications ..................
  • Page 4 TSi Power, TSi, the TSi Logo and ATS-1000-15/20/30/40A are trademarks of TSi Power Corporation. LIMITED WARRANTY TSi Power Corporation warrants this product to be free from defects in materials and workmanship for two (2) years from the date of purchase from TSi or its authorized representatives. TSi will repair (or at its option, replace) any defective component(s) during this warranty period.

  • Page 5: General

    ATS will switch back in under one cycle. This is fast enough to be invisible to even the most sensitive equipment. Figure 1: Typical transfer between primary and backup power Figure 2: Front View of the Automatic Transfer Switch (ATS-1000-2000 Shown) TSi Power Corporation Proprietary Information...

  • Page 6: Safety Alerts

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 SAFETY ALERTS SAFETY SIGNAL WORD DEFINITIONS This document contains safety alert pictorial Symbols and Words that point out areas and procedures that require special attention with regards to safety. These Symbols and Words are defined in ANSI Z535.4-1998, Product Safety Signs and Labels.

  • Page 7: General Ats Series Description

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 GENERAL ATS SERIES DESCRIPTION Accepts inputs from asynchronous sources and can be used with most supply voltages,  including out-of-phase.  Transfer time of under one cycle between sources is fast enough for even the most sensitive loads.

  • Page 8: Construction

    Breaker Cover Cover Figure 4: ATS-1000-8000 top-cover label showing rear compartments/components COMPONENT LOCATIONS 1.71 TOP VIEW WITH COVER REMOVED - See Figures 5 and 6 Removing the top cover, exposes the main wiring and major components of the ATS Series.
  • Page 9 20 A or 30 A Circuit Breaker AC Output Primary AC Compartment Input KO Cover Backup AC Compartment Input KO Cover Compartment KO Cover Figure 5: Rear view with top-cover removed showing Hardwired ATS-1000-15, 20 or 30 A models TSi Power Corporation Proprietary Information...
  • Page 10 Standoffs and one M3x0.5. PZ00127-5 Screw Mount Main Control Circuit Board Circuit Board Primary 40 A Circuit Breaker Backup 40 A Circuit Breaker Figure 6: Rear view with top-cover removed showing Hardwired ATS-1000-models-40 A models TSi Power Corporation Proprietary Information...

  • Page 11: Major Component/Circuit Descriptions

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 MAJOR COMPONENT/CIRCUIT DESCRIPTIONS ATS SYSTEM ARCHITECTURE – See Figure 7. Figure 7: ATS-1000 System Architecture ATS CIRCUIT BOARDS 2.21 Main Control Circuit Board Assemblies Two main control circuit boards are used in the ATS Series. The PZ00120-5 is used in the 2000, 3000, 4000, 5000, 6000 and 7000 models, while the PZ00127-5 is used in the models 8000 and 9000.
  • Page 12 JP2 (LOW Mounting Hole JP13 for M3x0.5 PHP (ATS ENABLE) Screw Circuit Board Mounting Holes for Snap-On Standoffs (4 Corners) Figure 8: PZ00120-5 Main Control Circuit Board Assembly for ATS-1000-2xxx,-3xxx, -4xxx,-5xxx,-6xxx and -7xxx models TSi Power Corporation Proprietary Information...
  • Page 13 Snap-On Standoffs (4 Corners) Figure 9: PZ00127-5 Main Control Circuit Board Assembly for ATS-1000-8xxx and –9xxx models 2.22 DISPLAY CIRCUIT BOARD ASSEMBLY Three colored LEDs are located on the right side of the front panel of the ATS housing and attached by means of a ribbon cable and connector to the main control board.
  • Page 14 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 Primary AC Green LED Connectorized Indicator Ribbon Cable to Main Control Backup AC Board Yellow LED Indicator No Primary or Backup AC Input Red LED Alarm Figure 10: ATS Series Display Board Assembly 2.23 DB-9 ALARM PORT ASSEMBLY-See Figure 11...

  • Page 15: Input Primary/Backup Circuit Breakers

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 PRIMARY/BACKUP INPUT CIRCUIT BREAKERS-See Figure 12 One two-pole circuit breaker (located in the rear of the unit) connects the Primary AC to the ATS unit and another two-pole circuit breaker connects the Backup AC to the ATS unit.

  • Page 16: Installation

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 INSTALLATION IMPORTANT: ONLY QUALIFIED PERSONNEL SHOULD PERFORM INSTALLATION OF THIS PRODUCT. SITE SELECTION & PREPARATION  The ATS must be protected by an upstream branch circuit protector at 125% of the ATS current rating per the National Electric Code or per local electric codes if outside the United States (see ATS product ratings label for ATS current rating).

  • Page 17: Voltage Selection

    3.34 If no damage is found, remove the units from the carton, open the top cover and again inspect for damage. If damage is found in either steps 3.33 or 3.34, do not accept the shipment and file a claim with the carrier. Contact TSi Power for assistance if necessary. VOLTAGE SELECTION 3.41 If you have a 208, 220 or 240 V ATS the voltage selection can be changed.
  • Page 18 (10mm²)] For units w/40 A Circuit Breakers use minimum 8 AWG (10mm²) wire For both power and earth conductors, TSi Power also recommends using stranded copper wire with a 105 °C insulation system. 3.64 Allow for sufficient wire length to reach the wiring terminals and leave enough slack to reduce the stress in the wires.

  • Page 19: Powering Up The Ats Series

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018  PE for output protective earth (European systems); G for output earth ground (North- American systems) 3.69 Carefully insert each wire into the appropriate slot, taking care to ensure that all strands are inserted properly.

  • Page 20: Testing W/Actual Load Equipment (Computer)

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 The yellow LED should turn on and the alarm sound must turn ON (red alarm LED must turn on: green LED must be OFF). Turn on the Primary AC input circuit breaker in the rear of the ATS unit.

  • Page 21: Remote Enable Function

    Spare parts can be ordered from TSi directly. The Replacement Parts Table below provides correct part numbers and descriptive information. Please contact TSi prior to ordering so that the correct parts for each particular version of the ATS-1000 Series will be ordered.

  • Page 22: Returning Defective Circuit Board(S) For Repair

     Contact TSi via telephone, fax or e-mail to obtain a Return Material Authorization number (RMA). TSi Power requires the 8 digit serial number in the order to determine the warranty status of the unit and to issue a correct RMA number.

  • Page 23: Reference

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 REFERENCE SPECIFICATIONS 6.11 MC80003 ATS SERIES HARDWIRE, 120 V, 1000-15, 20, 30 OR 40 A MODELS ATS-1000-2000 ATS-1000-4000 ATS-1000-6000 ATS-1000-8000 SPECIFICATION ELECTRICAL VA at 120 V 1800...
  • Page 24 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 6.12 MC80004 ATS SERIES PLUGS AND RECEPTACLES, 120 V, 1000-15, 20 OR 30 A MODELS SPECIFICATION ATS-1000-200X ATS-1000-400X ATS-1000-600X ELECTRICAL 1800 2400 3600 VA at 120 V:...
  • Page 25 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 6.13 MC80005 ATS SERIES IEC, 230 V, 1000-15 OR 20 A MODELS ATS-1000-3904 ATS-1000-5904 SPECIFICATION ELECTRICAL VA at 230 V 3450 4600 15 A 20 A Current rating...
  • Page 26 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 6.14 MC80006 ATS SERIES PLUGS AND RECEPTACLES, 208, 220 OR 240 V, 1000-15, 20 OR 30 A MODELS SPECIFICATION ATS-1000-380x ATS-1000-580x ATS-1000-780x ATS-1000-300x ATS-1000-500x ATS-1000-700x ELECTRICAL VA at 208 V 3120 4160...
  • Page 27 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 6.15 MC80007 ATS SERIES HARDWIRE, 208, 220 and 240 V, 1000-15, 20, 30 OR 40 A MODELS ATS-1000- ATS-1000- ATS-1000- ATS-1000- ATS-1000- ATS-1000- ATS-1000- ATS-1000- SPECIFICATION 3800...
  • Page 28 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 6.16 MC80008 ATS SERIES HARDWIRE, 230 V, MODELS 1000-15, 20, 30, OR 40 A MODELS SPECIFICATION ATS-1000-3900 ATS-1000-5900 ATS-1000-7900 ATS-1000-9900 ELECTRICAL VA at 230 V 3450 4600...

  • Page 29: Product Configurations

    For example: Part # ATS-1000-2003 is a 15 A, 120 V, 50/60 Hz, ATS- 1000 unit with L5-15P (JP00055) input Plug and L5-15R output Receptacle and 182.88 cm (6 foot) long Cord (WI40302).
  • Page 30 TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 TSI P/N Amps Voltage Freq. Input type Output type Cord ATS-1000-2000 120 V 50/60 Hz Hardwire (JP00067) Hardwire (JP00067) ATS-1000-2002 120 V 50/60 Hz 5-15P (WD00006) 5-15R (JP00155) 6’...

  • Page 31: Tsi Power Contact Information

    TSi Power Corporation MC80003,4,5,6,7,8 ATS-1000 Series Automatic Transfer Switches Rev. 6, May, 2018 TSI P/N Amps Voltage Freq. Input Type Output Type Cord 182.88cm (6’) ATS-1000-6002 120 V 50/60 Hz 5-30P (JP00029) 5-30R (JP00028) (WI50301) 182.88cm (6’) ATS-1000-6003 120 V...

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