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ORP-R1
Wide: Basic / J-Connection
· Thank you for purchasing our product.
· The indication symbols in this construction manual are for you to construct the product safely and properly and also to
protect the owner etc. from damage.
Be sure to understand the meaning of each indication symbol and act in accordance with this manual (its instructions).
In this construction manual, the following symbols are used.
Warning
· If not followed, the user may suffer a minor / moderate injury or property damage may occur.
· Matters you should take particular care with during the construction process.
Caution
· If not followed, construction will fail or failure may occur after the product is constructed.
· Matters to be noted related to the contents of construction instructions (each instruction).
*
· Conditions where limitations apply to construction instructions.
Tip
· Helpful tips complementing construction instructions.
* Observe the following items to prevent personal injury or property damage due to damage or
collapse of the product.
<Before Construction>
· Constructing the product may be dangerous. Be sure to have a professional contractor construct the product.
· This product is a simplified carport. Do not carelessly modify or rebuild the product in order to convert it into storage space,
playing space or residential space.
· Do not construct the product in a place where snowfall (fresh snow) of more than
20 cm may happen.
· Place the product where snow will not slide off the roof of the house directly onto
the product.
· Do not construct the product on a cliff, a roof or in any other place with strong
winds.
· Do not construct the product in a place where waste heat from a hot-water heater or a heating apparatus will build up inside the
product. Toxicosis may occur due to exhaust.
· If constructing the product on a slope, ensure sufficient embedding depth on the lower side.
· If constructing products of different sizes simultaneously in the same place, be sure not to mix components of each
product in order to preserve the original performance.
Caution
· Be sure to read this construction manual before construction for proper construction and assembly.
· Be sure to construct the product by following this construction manual.
· Check if all the required components and parts are provided by referring to the package details.
· Make sure that the product is constructed where waste heat from a hot-water heater or a heating apparatus will not contact the
product. Coating deterioration / exfoliation may occur due to exhaust.
· Check if the product properly fits the size of the construction place.
Construction Manual
Warning
-1-
D637

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Summary of Contents for LIXIL ORP-R!

  • Page 1 D637 ORP-R1 Construction Manual Wide: Basic / J-Connection · Thank you for purchasing our product. · The indication symbols in this construction manual are for you to construct the product safely and properly and also to protect the owner etc. from damage. Be sure to understand the meaning of each indication symbol and act in accordance with this manual (its instructions).
  • Page 2 <About Foundation Construction> Warning · For cold places where the subsoil may be frozen, build the foundations deeper than the frost line. Otherwise, strength degradation may occur. · Be sure to lay crushed stones on the foundations and make water draining holes ( 6) at the base of the pillars and foundations for water drainage inside the pillars.
  • Page 3: Table Of Contents

    INDEX Indication Symbols ..........3 Mounting Side Frames ......12 Construction Process ........... 3 Checking Diagonal Dimensions ....14 Package Details ............ 4 Mounting Roof Rafters ......14 Part Names ............6 Mounting PC Roof Panels ......15 Construction of Basic Type ........7 Mounting Side Frame Covers / Roof Rafter Covers ...
  • Page 4: Package Details

    Package Details * Check if all the required components and parts are provided by referring to the package details. [1] Pillar Set Required Quantity [8] Parts Set Required Quantity Name Sketch 2 Included W48 / 54 Name Sketch Pillar Rear Frame Corner Cap R [2] Bracket Set Required Quantity Name...
  • Page 5 [9] Water Pipe Set Required Quantity Name Sketch L = 3100 Water Pipe 40 [10] Connection Component Set Optional Required Quantity Name Sketch W48 / 54 Wide Ridgepole Sleeve Rear Frame Sleeve Roof Purlin Sleeve Wide Ridgepole Water Stop Packing [10-1] 4 x 13 Pan Head Self Drilling Screw [11] Connection Width Set...
  • Page 6: Part Names

    Part Names Rear Frame Corner Cap (L) [Part Number] 629878 [8-2] 5 x 12 Self-Tapping Truss Head Screw Class 3 Wide Ridgepole Rear Frame Rear Frame Corner Cap (R) [Part Number] Panel Cushion 629879 Roof Purlin Rear Frame Corner PC Roof Panel Cap (R) [Part Number] Roof Rafter Cover...
  • Page 7: Construction Of Basic Type

    Construction of Basic Type Basic Items to Check Drawing Caution P.18 For the foundation dimensions of [J-Connection], also · Be sure to lay crushed stones so that the water inside the pillars can be drained. refer to page 18. J-Connection Warning This symbol indicates the [Pillar Moving] range.
  • Page 8: Checking Foundation Dimensions

    Checking Foundation Dimensions Also refer to the foundation dimensions on this page for [J-Connection]. J-Connection (1) Check the foundation hole dimensions. Work required for [Construction with Independent Foundations]. Independent Foundations Pillar (*1) is the dimension between the pillar core and the foundation edge on the rear side of the foundation.
  • Page 9: Preparation For Pillar Construction

    Preparation for Pillar Construction Caution (1) Insert an anchor stick to the pillar. (2) Make a 6 water drain hole near the G.L. of the pillar (aboveground). Direct the notches on the pillar to the inside. Caution Pillar [When Constructing Pillars] Construct the pillar so that the "Warnings for Use"...
  • Page 10: Processing Components

    2 Mounting Caps / Pillar-Beam Covers (1) Put a pillar cap on the pillar. During this step, pillar caps or pillar-beam (2) Fit a pillar-beam cover into the notch on the pillar. covers are slightly unsteady. (3) Mount the pillar-beam cover to the pillar cap with [8-2]. [8-2] 5 x 12 Pillar Cap Self-Tapping Truss Head Screw Class 3...
  • Page 11: Mounting Rear Frames / Roof Purlins / Wide Ridgepoles

    Mounting Rear Frames / Roof Purlins / Wide Ridgepoles 1 Mounting Rear Frames / Roof Purlins Page 19 / 20 For [J-Connection], also refer to page 19 / 20 prior to work. J-Connection (1) Mount a rear frame to the bracket with [8-2]. (2) Affix a panel cushion to the roof purlin.
  • Page 12: Mounting Side Frames

    2 Mounting Wide Ridgepoles Page 19 / 20 For [J-Connection], also refer to page 19 / 20 prior to work. J-Connection (1) Mount a wide ridgepole mounting bracket to the bottom surface of the wide ridgepole with [8-2]. (2) Mount the wide ridgepole to the beam with [8-2]. [View from Bottom] [8-2] 5 x 12 [8-2] 5 x 12...
  • Page 13 2 Mounting Side Frames (1) Mount a wide ridgepole cap on the wide ridgepole. (2) Fill the wide ridgepole cap with sealant. (3) Mount side frames to the rear frame / roof purlin / wide ridgepole with [8-2]. Caution Mount components so that screws do not float or tilt. Screw Float Screw Tilt No Screw Float / Tilt...
  • Page 14: Checking Diagonal Dimensions

    Checking Diagonal Dimensions (1) Even out the diagonal dimensions Check diagonal around the roof frames. dimensions Mounting Roof Rafters (1) Mount roof rafters to the rear frame / roof purlin / wide ridgepole with [8-2]. Caution Roof Rafter Mount components so that screws do not float or tilt. Roof Purlin Screw Float Screw Tilt...
  • Page 15: Mounting Pc Roof Panels

    Mounting PC Roof Panels (1) Insert PC roof panels to the wide ridgepole cover and the PC roof panel receiver on the rear frame. Caution Caution The embedded length of the Be sure to check the front and back of PC Roof Wide Ridgepole roof rafter PC roof panel must...
  • Page 16: Mounting Side Frame Covers / Roof Rafter Covers

    Mounting Side Frame Covers / Roof Rafter Covers (1) Mount the roof rafter / side frame cover to the roof rafter and side frame with [8-2]. (2) Fill the roof rafter cover and side frame cover with sealant. (3) Put a wide ridgepole cap to the wide ridgepole. (4) Fill the wide ridgepole cap with sealant.
  • Page 17: Mounting Water Pipes

    Mounting Water Pipes (1) Cut the water pipe. (2) Mount "Rainwater Pipe Packing" and "Rainwater Pipe Attachment" to the water drain hole on one side of the rear frame with [8-2]. (3) Mount "Rainwater Pipe Holder" to the pillar with [8-3]. (4) Mount a "Drain Elbow", "Water Pipe"...
  • Page 18: Construction Of J-Connection Type

    Work required for [J-Connection]. Construction of J-Connection Type J-Connection Items to Check for J-Connection Drawing Warning Caution This symbol indicates the [Pillar Moving] range. For [Pillar Moving], move the pillar within [For Long Pillars] Be sure to lay crushed stones so that the ±100 mm of the pillar core-to-core Add 364 to the height dimension.
  • Page 19: Processing Connection Part

    Processing Connection Part Processing Holes for Mounting Connecting Sleeves (1) Process 4.5 additional holes on the connection side of the rear frame / wide ridgepole / roof purlin. Wide Ridgepole [View from Bottom] 4.5 Additional Hole 4.5 Additional Hole on V-Groove on V-Groove Connection Part Additional Hole...
  • Page 20: Connecting Connection Part

    Connecting Connection Part (1) Fill [10-1] screws for rear frame sleeve mounting with sealant. (2) Mount and connect the corresponding sleeves to the wide ridgepole / roof purlin / rear frame with [10-1]. (3) Fill the notch on the rear frame and the connection part of each component with sealant. (4) Mount roof rafters to the connection part with [10-1].
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  • Page 24 Manual No. D637 XXX021555 201511A_1047 -24-...

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