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VSR
Vertical Stack Rail System
Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this
This manual should be handed over and kept by the service department
Sales of ce
Plymovent AB
Kopparbergsgatan 2
SE-214 44 MALMÖ
SWEDEN
Tel: +46 40 30 31 30
Fax: +46 40 30 31 40
info@plymovent.se
PUM_VSR_100209_EN Rev: 1.1
product manual carefully, and follow the instructions.
after the installation.
England
Plymovent Ltd
Marley Way, Southam Road
Banbury, OX16 2RA, England
Tel: + 44 1295 25 93 11
Fax: + 44 1295 27 17 50
info@plymovent.ca
PRODUCT USER MANUAL
1. Important safety instruction ........................................ 2
2. Introduction ..................................................................... 2
3. Product description ....................................................... 2
4. Safety .................................................................................. 3
5. Area of use ........................................................................ 4
6. Delivery ..........................................................................4-6
7. Mounting instructions .............................................. 7-16
Catcher and connection socket ................................... 9
Measurement procedure ............................................. 10
Mounting rubber seal ................................................... 12
Lifting the rail ................................................................. 13
Safety wires ..................................................................... 13
Hose connection ........................................................... 14
Stack adapter .................................................................. 15
Pc-500 mounting procedure ....................................... 16
8. Maintenance .............................................................17-18
9. Spare part list..................................... ......................19-20
Canada
Plymovent Inc
24- 1200 Aerowood Dr
Mississauga, On L4W 2S7, Canada
Tel: +1 (905) 564-4748
Fax: +1 (905) 564-4609
info@plymovent.ca
contents
.........................................7-8
USA
Plymovent Corp.
115 Melrich Road
Cranbury, New Jersey 08512, USA
Tel. + 1 609 395 3500
Fax. + 1 609 655 0919
info@plymovent.com
© Plymovent AB reserves the right to make design changes.

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Summary of Contents for Plymovent Vertical Stack Rail System

  • Page 1: Table Of Contents

    8. Maintenance .............17-18 9. Spare part list............19-20 Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this product manual carefully, and follow the instructions. This manual should be handed over and kept by the service department after the installation.
  • Page 2: Important Safety Instruction

    1. IMPORTANT SAFETY INSTRUCTIONS INTRODUCTION Please read these instructions before installing the Vertical 1.1 Identification of the product Stack Rail System (hereafter called VSR) . This will help you The VSR system is made up out of various different parts obtain the full benefit from the exhaust removal system you which together form the VSR Exhaust Removal System.
  • Page 3: Safety

    SAFETY WARNING Do not attempt installation of this system unless General you are familiar with the necessary tools, equipment, The manufacturer does not accept any liability for damage to utility connections and potential hazards. Installation the product or personal injury caused by ignoring of the safety should be performed only by a qualified service instructions in this manual, or by negligence during installation, provider.
  • Page 4: Area Of Use

    Area of use ATTENTION The VSR system is used in fire and rescue stations on vehicles with vertical (top) exhaust pipes. The system can be applied to The VSR System is designed to operate under stan- single or multiple lines of vehicles per bay and also for ’’drive dard vehicle performance conditions.
  • Page 5: Delivery

    DELIVERY The VSR, in all different versions, is built out of a few standard components which will be described in this section. Support leg The aluminium support leg is used for both vertical and horizontal mounting. The standard length is 19´(5790 mm) and it has to be cut to proper lengths.
  • Page 6 DELIVERY The VSR, in all different versions, is built out of a few standard components which will be described in this section. Drive-through Connection with top connection, flexible hose 3,1 m/10.2 ft and hose clamps. Prod. VSR-DTC Back-In Connection with end connection, flexible hose 1,3 m/4.3 ft and hose clamps Prod VSR-BIC VSR-Catcher,...
  • Page 7: Mounting Instructions

    MOUNTING INSTRUCTION WARNING Measure the mounting height PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. The height of the rail is determined by measuring the distance Failure to do so could result in minor personal between the floor and the end of the vehicle exhaust pipe. injury.
  • Page 8 MOUNTING INSTRUCTION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. 1. VSR rail Failure to do so could result in minor personal 2. Catcher injury. 3. Support brackets 4. Horizontal support 5. Vertical support Put the VSR parts under the rails intended position. The catcher must be positioned as close as possible to the gate with a safety distance of 50-100 mm/2-4”.
  • Page 9: Catcher And Connection Socket

    MOUNTING INSTRUCTION WARNING CATChER AND CONNECTION SOCKET PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal injury. 1. VSR rail 2. Catcher 3. Connection socket, d=160 mm/6,3” Mount the catcher at the exit end of the rail. Drill 8.5 mm holes in the profile according to the hole structure on the catcher.
  • Page 10: Measurement Procedure

    MOUNTING INSTRUCTION MEASUREMENT PROCEDURES WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal 1. Exhaust pipe injury. 2. Stack adapter 3. Exhaust pipe height 4. Distance between gate and exhaust pipe 5.
  • Page 11: Support Bracket And Spliceing The Profile

    MOUNTING INSTRUCTION SUPPORT BRACKETS WARNING PRODUCT MAY CONTAIN SHARP EDGES 1. VSR profile Use care when servicing unit. 2. Support bracket Failure to do so could result in minor personal injury. The support brackets are to be positioned according to the support measurement procedure.
  • Page 12: Mounting Rubber Seal

    MOUNTING INSTRUCTION WARNING MOUNTING OF RUBBER SEAL PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal injury. 1. VSR profile 2. Rubber seal 3. Tool no. 11600 4. Tool no. 11606 Turn the rail profile with the opening upwards.
  • Page 13: Lifting The Rail

    MOUNTING INSTRUCTION LIFTING ThE RAIL 1. VSR profile 2. Support bracket 3. Horizontal support, C-profile 4. Support trolley with safety hook. Lift the rail with a minimum of lifting points every 10 m/33`. Attach the safety hook of the support trolley to the support brackets according to the picture below.
  • Page 14: Hose Connection

    MOUNTING INSTRUCTION hOSE CONNECTION 1. VSR profile 2. Hose connection, d=160 mm/6,3”, L=1.3 m/4,2` 3. Connection socket, d=160 mm/6,3” Mount the hose between the connection socket and the duct connection. The length of the hose must be adjusted so that it reaches the outer side positions of the rail.
  • Page 15: Stack Adapter

    MOUNTING INSTRUCTION STACK ADAPTER 1. Stack adapter 2. Exhaust pipe The exhaust pipe must be straight, vertical and cut in a 90° angle to fit the stack adapter. Mount the stack adapter onto the exhaust pipe and fasten it by tightening the lock bolts.
  • Page 16: Pc-500 Mounting Procedure

    MOUNTING INSTRUCTION PC-500 MOUNTING PROCEDURE 1. VSR profile 2. PC-500, Pressure controller 3. Drilling machine with 10 mm/0.4” drillbit Drill a 10 mm/0.4” hole in the VSR profile nearby the crab when the vehicle is in its rest position. Thread the pressure controller directly into the VSR profile. Mount a pressure controller the same way at the end of the exit side on the rail, to achieve fan start when the vehicle returns.
  • Page 17: Maintenance

    MAINTENANCE INSTRUCTION Routine check and maintenance shall be performed according to the following sche- dule: 0-500 call outs/year every 16 weeks 500-1500 call outs/year every 12 weeks 1500-3000 call outs/year every 8 weeks 3000+ call outs/year every 4 weeks 1. Clean the inside of the rubber seals 2.
  • Page 18 MAINTENANCE INSTRUCTION 4. Change of rubber seal: Unscrew the catcher (A) from the VSR profile (B). Pull of the old rubber seal (C). Before mounting the new rubber seal they must be greased with liquid soap. Mount back the catcher (A) on the VSR profile. 5.
  • Page 19: Spare Part List

    SPARE PARTS PUM_VSR_100209_EN 19/20...
  • Page 20 Å Copyright: All right reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language, in any VSR-RAILS form or any means without written permission from PlymoVent AB. PlymoVent AB reserves the right to make design changes. Produkt No:...

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