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Summary of Contents for Plymovent DRAFTMAX BASIC ULTR A
- Page 1 Downdraft table DR AF TMA X BASIC | ULTR A Installation and user manual www.plymovent.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS PREFACE ........................... 2 INTRODUCTION ......................2 PRODUCT DESCRIPTION ..................... 3 SAFETY INSTRUCTIONS ....................5 INSTALLATION ......................6 USE ......................... 12 MAINTENANCE ......................13 TROUBLESHOOTING ....................14 SPARE PARTS ......................15 ELECTRICAL DIAGRAM ....................15 DISPOSAL ........................ 15 CE DECLARATION ........................ -
Page 3: Preface
- supply voltage and frequency PREFACE - power consumption Using this manual General description This manual is intended to be used as a work of reference for The downdraft table is a workbench with an integrated professional, well trained and authorised users to be able to extraction fan and filtration system that is used for welding, safely install, use, maintain and repair the product mentioned grinding, and plasma cutting applications. -
Page 4: Product Description
H Working light Ambient and process conditions Lighting fixture with 18W fluorescent light to be mounted to Process temperature: the back panel or backdraft panel. - min. 5°C (41°F) Movement sensor (DraftMax Ultra only) - nom. 20°C (68°F) - max. 40°C (104°F) Automatic start/stop based on movement sensor, to be... - Page 5 Fig. 2.4 A Back panel (not shown) The back panel functions as a deflector plate for grinding applications. It also prevents tools, metal and other parts from falling behind the downdraft table. B Backdraft kit The backdraft kit is required for all welding and plasma cutting applications and recommended for grinding applications.
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Page 6: Safety Instructions
- Do not change the order of the steps to perform. Wheel set - Keep the manual with the product. Wheel set to facilitate internal transport of the downdraft table. Users Also handy to move the downdraft table forward for service - The use of this product is exclusively reserved to authorised, purposes to the membrane valves, if necessary (applies to trained and qualified users. -
Page 7: Installation
- Use tools, materials, lubricants and service techniques which have been approved by the manufacturer. Never use worn WARNING! tools and do not leave any tools in or on the product. Fire hazard! Do not use the product for: - Clean the area afterwards. - polishing applications in combination with grinding, welding or any other application that ATTENTION... - Page 8 4.4.3 Side panels □ Left side panel □ Right side panel To install the side panels, do the following. Fig. 4.7 • Loosen the bolts on the loose side of the hinges and remove the washers. Keep the bolts and washers. •...
- Page 9 • Install the grid frames. • Attach the grid frames with the 2 bolts (B). WARNING! It is necessary to apply the bolts to earth the work grids. Fig. 4.11 Draught strip Fig. 4.12 • Push a screwdriver or other tool at the position of the strips (B) to unlock the HEPA filter.
- Page 10 C (x2) C (x2) Fig. 4.15 Fig. 4.16 • Put the lower shaft (B) of the Silencer/Outlet duct over the bolts (C). • Move it in an upright position and put a bolt (A) in the 2 upper holes. D (x2) •...
- Page 11 4.4.8 Working light □ Lighting fixture with 2,3 m of cable and plug A (x2) □ Bolts M6 (6) □ Tie-wrap (3) To install the working light, do the following. Fig. 4.18 • Install the lighting fixture on the back panel or backdraft panel with the 6 bolts (A).
- Page 12 ATTENTION It is necessary to apply the bracket to ground the work grids. Compressed air connection (DraftMax Ultra only) The downdraft table functions on compressed air with a recommended working pressure of 5-8 bar (72-115 psi). Make sure that the working pressure is between these values (preferably at 5 bar/72 psi).
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Page 13: Use
5.1.3 Filter replacement WARNING Do not open the door within 10 seconds after you Fig. 5.1 have switched off the fan. Keep your hands away • During use, you must regularly check the pressure gauge from the fan wheel. (B). When the pressure reaches 1400 Pa, you must replace the filter cartridges. -
Page 14: Maintenance
5.2.3 Automatic filter cleaning recommend to thoroughly inspect the complete product once every year beside the indicated periodic maintenance. For this When the pressure over the filter cartridges reaches the purpose contact your supplier. threshold value (1200 Pa) during use, the filter cleaning system starts automatically. -
Page 15: Troubleshooting
6.2.1 Filter cartridges 6.2.2 HEPA filter (option) The spare filter cartridges are supplied in a plastic bag and The HEPA filter is supplied in a plastic bag and comes with face come with face mask and a pair of disposable gloves. It is mask and a pair of disposable gloves. -
Page 16: Spare Parts
Symptom Problem Possible Solution Symptom Problem Possible Solution cause cause Poor Downdraft Filter cartridges Replace both filter Signal of Downdraft Filter cartridges Replace both filter extraction table does clogged cartridges (refer to alarm light: table does clogged cartridges (refer to capacity not function par. -
Page 17: Ce Declaration
CE DECLARATION CE declaration of conformity for machinery We, Plymovent Manufacturing B.V., Koraalstraat 9, 1812 RK Alkmaar, Netherlands, herewith declare, on our own responsibility, that the product: - DraftMax Basic - DraftMax Ultra which this declaration refers to, is in accordance with the... - Page 18 ANNEX Fig. I Selection diagram Application Welding alloyed steel Welding stainless steel Grinding Plasma cutting DraftMax Basic - Back panel option option - Backdraft kit required required option required - Side panels option option option option - Plasma cutting work grid required - HEPA kit recommended...
- Page 19 ANNEX Fig. IV Exploded view 0040000040 0040100060 0040900020 0040900110 Ultra 0000101408 0040900230 0040900250 0000101348 0040900240 0040900080 0040900090 0040900270 (2x) 0000102289 0040900050 0040900060 0328400130 0040000020 0040900220 0040000030 0046030010 0040900010 0000110543 0040900010 0328050220 0040900130 0040900120 0328050210 0328050220 0000104768 0000117457 0040900040 0040900180 0507060400/010920/M DraftMax Basic | DraftMax Ultra...
- Page 20 ANNEX Fig. V Spare parts Art. no. Description General 0000101348 Motor 2,2 kW; 230-400V/3ph/50Hz (IEC) 0000101408 Fuse 2 A 5x20 mm UL 0000102289 Relay MC2A 0000102753 Adjustable foot for DM/MF/ME 0000102822 Work grid (2-piece) 0000117457 Pressure gauge Ø 60 mm (black ring) 0000117906 Coil 24V AC incl.
- Page 21 0507060400/010920/M DraftMax Basic | DraftMax Ultra www.plymovent.com...
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