Related Manuals for Plymovent MDB-DILUTER PRO
Summary of Contents for Plymovent MDB-DILUTER PRO
- Page 1 Environmental diluter system MDB-DILUTER Installation and user manual www.plymovent.com...
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Page 2: Table Of Contents
Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or for their consequences. 0000300349/230420/0 MDB-Diluter PRO... -
Page 3: Preface
Product indications / Abbreviations - LightTower Product type: Equals to: - ControlPro/Panel Panel Technical specifications - ControlPro/HMI - MDB-Diluter PRO MDB-Diluter 1.5.1 MDB-Diluter (filter system) Dimensions refer to Fig. I on page 26 INTRODUCTION Filter material BiCo spunbond polyester + PTFE + –... -
Page 4: Product Description
Panel Pressure sensors: Ambient temperature: internal external (option) 0°C (32°F) -20°C (-4°F) +20°C (68°F) +20°C (68°F) - nom. Fig. 2.1 Main components and elements +50°C (122°F) +50°C (122°F) - max. Max. relative humidity Suitable for outdoor use 0000300349/230420/0 MDB-Diluter PRO... -
Page 5: Safety Instructions
- Immediately replace or repair damaged or illegible pictograms, warnings and instructions. CE (400V): circuit breakers | UL (480/600V): fuses Refer to Fig. VI on page 28 for the airflow through the air inlet module 0000300349/230420/0 MDB-Diluter PRO... -
Page 6: Installation
MDB-Diluter of your work. Do not install the product when you are under the Plymovent including the connected extraction fan. influence of drugs, alcohol or medicine. - Make sure that the workshop, in the vicinity of the product,... - Page 7 E.g. heat gun, cable stripping tool The type of mounting material depends on the wall type Number and type of cables depend on the selected options Note: the “open” sides of the bars are on the outside 0000300349/230420/0 MDB-Diluter PRO...
- Page 8 Tighten the bolts of the entire frame (refer to Fig. 4.1). Fig. 4.6 Dustbin lift • Install the dustbin lift (B) to the frame. Put the bolts M10x40 (A) from the inside into the slotted holes 10. No nuts involved. The dustbin lift has some tolerance 0000300349/230420/0 MDB-Diluter PRO...
- Page 9 12. Leave the filter module on the pallet to avoid damage 13. Do not shift the filter module to avoid damage to the seals and backing 11. Do not worry about a slight misalignment of the seal holes material 0000300349/230420/0 MDB-Diluter PRO...
- Page 10 16. After approx. 60 seconds SealApplicator lubricant loses its functions and you 14. Do not worry about a slight misalignment of the seal holes cannot shift anymore 0000300349/230420/0 MDB-Diluter PRO...
- Page 11 (5) Put a washer + locknut (B) on the positioning studs • Remove the backing material of the seals on top of the and tighten them. filter module. • Spray SealApplicator lubricant on the seals. 17. You may throw them away 0000300349/230420/0 MDB-Diluter PRO...
- Page 12 Put each T-connector (D) in the back of each filter module. • Connect the hoses in series. • Put an end plug (A) in the last T-connector. • Install the compressed air switch (B). Fig. 4.24 Cover plates 0000300349/230420/0 MDB-Diluter PRO...
- Page 13 Attach the adapter to the connection ring with 4 self- tapping screws. • Make this assembly airtight with duct tape (preferably two laps). • Install the duct connector (C) to the adapter (B). Attach it with 4 self-tapping screws. 0000300349/230420/0 MDB-Diluter PRO...
- Page 14 Determine the direction of the outlet unit and the airflow Fig. 4.31 Fastening of the duct direction of the individual nozzles. 18. Instead of fastening the duct to the filter system, you can attach it to the wall 0000300349/230420/0 MDB-Diluter PRO...
- Page 15 Refer to paragraph 4.10.1 and 4.10.2. Fig. 4.33 Cable glands and pneumatic hoses Fig. 4.34 • Make sure to have approx. 25 mm (1 in.) (A+B) hose end. • Tighten all cable glands. 19. Push-in fitting – (minus) remains unused 0000300349/230420/0 MDB-Diluter PRO...
- Page 16 Install the Panel to the fan housing or to the wall. Make sure that it is level. Fig. 4.38 Mounting of the Panel to the fan housing 20. Fan pressure + | Filter pressure + and – 21. Max. 4 0000300349/230420/0 MDB-Diluter PRO...
- Page 17 (A). • Remove the dust cap (refer to Fig. 4.41D) and put the ethernet cable in the corresponding LAN port. 22. Recommended cable specifications; use cables with a max. wire diameter 1,5 mm² (AWG 16) 0000300349/230420/0 MDB-Diluter PRO...
- Page 18 Fig. 4.46 + Fig. 4.47 (electrical diagram) Connection of the PTC cable to the VFD • Connect the PTC cable in accordance with the electrical diagram. - A: screwdriver - B: wires 13+33 Fig. 4.43 Mains cord 23. PE = Protective Earth 0000300349/230420/0 MDB-Diluter PRO...
- Page 19 PT cable - alarm signal: cable #7 Digital input 6-12 Fig. 4.48 “Delta” connection of the motor cable to the fan motor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0000300349/230420/0 MDB-Diluter PRO...
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Page 20: Commissioning
• Make sure that the Panel is connected to the mains. • Turn the main switch (refer to Fig. 6.1F) to “on”. The system will start up 24. Indication: the white LED on the Panel is blinking 0000300349/230420/0 MDB-Diluter PRO... -
Page 21: Use
Select menu PID setpoint of the fan pressure (or enter • 2.2.1 on the numeric keypad). 26. Ramp down time: 60 seconds 27. The system continues to run 25. All nozzles 100% open 28. The system stops running 0000300349/230420/0 MDB-Diluter PRO... -
Page 22: Maintenance
29. You cannot stop/interrupt the filter cleaning cycle 30. You cannot activate this button during the first 40 running hours of the system and within 40 running hours after filter replacement, to maintain the protective layer of precoat material on the filter cartridges 0000300349/230420/0 MDB-Diluter PRO... - Page 23 Do not remove the dustbin while the fan is running. cartridge is supplied. • Seal the sack securely. Fig. 7.1 31. Removing the upper filter cartridges first, keeps the release of dust to a minimum 0000300349/230420/0 MDB-Diluter PRO...
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Page 24: Troubleshooting
MDB-Diluter, you can use one or both inspection (correctly) PTC cable (ref. par. covers. installed 4.12.2) Personal protective equipment (PPE) Always wear face mask and gloves when you clean the air inlet module. 0000300349/230420/0 MDB-Diluter PRO... -
Page 25: Spare Parts
Panel to MDB-Diluter 0 (refer to Fig. 6.1 Refer to exploded view Fig. VII on page 29. HMI is in lock Enter PIN and mode unlock the Panel Homescreen Refer to exploded view Fig. VIII on page 30. 0000300349/230420/0 MDB-Diluter PRO... -
Page 26: Electrical Diagram
We, Plymovent Manufacturing B.V., Koraalstraat 9, 1812 RK Alkmaar, the Netherlands, herewith declare, on our own responsibility, that the product: - MDB-Diluter PRO (incl. Panel and HMI) which this declaration refers to, is in accordance with the conditions of the following:... - Page 27 ANNEX Fig. I Dimensions MDB-Diluter inch 2095 82.5 35.3 1100 43.3 1312 51.7 1100 43.3 1124 44.3 3649 143.7 2072 81.6 31.6 1442 56.8 4945 194.7 1422 56.0 Fig. II Dimensions Panel inch 23.6 11.8 31.5 0000300349/230420/0 MDB-Diluter PRO...
- Page 28 ANNEX Fig. III Air circulation Welding fume is mixed at source, so optimum dilution Concentration of welding fume instead of dilution Example: position of two systems Dilution/filtration of a specific section of the facility 0000300349/230420/0 MDB-Diluter PRO...
- Page 29 Fig. V Control panel Fig. VI Labyrinth-shaped spark arrester POWER ON FAN RUNNING WARNING ALARM BEDRIJFSGEREED VENTILATOR DRAAIT WAARSCHUWING ALARM STROMVERSORGUNG EIN VENTILATOR EIN WARNUNG ALARM SOUS TENSION MARCHE VENTILATEUR ATTENTION ALARME ENCENDIDO VENTILADOR EN FUNCIONAMIENTO ATENCIÓN ALARMA 0000300349/230420/0 MDB-Diluter PRO...
- Page 30 Spare seal set MDB 0000111381 DB-80 / Dustbin 80 litres, incl. lifting pin and handles 0000111621 Lid for connection of DB-80 to HOPPER 0000111624 Clamp ring for dustbin DB-80 0000117908 Membrane (square) + spring for magnetic valve 0000300349/230420/0 MDB-Diluter PRO...
- Page 31 0000113559 PCB main board ControlPro 0324000300 Indicator light white 24V 0324000310 Indicator light green 24V 0324000320 Indicator light red 24V 0360000060 Buzzer Fig. IX 0000112777 0000113560 Art. no. Description 0000112777 ControlPro/HMI (complete) 0000113560 Dust cap for ControlPro/HMI 0000300349/230420/0 MDB-Diluter PRO...
- Page 32 NR + 2 α tussen 0° en 25° NR + 0 0,018 0,038 0,0048 0,0083 0,0139 α tussen 25° en 30° NR + 2 NL 7 Technische wijzigingen voorbehouden © 4-2008 NL 7 030 Technische wijzigingen voorbehouden © 4-2008 0000300349/230420/0 MDB-Diluter PRO...
- Page 33 External signal fan start/stop start stop IN 6 Fire alarm normal alarm IN 9 Fan alarm alarm normal IN 10 Compressed air switch normal alert IN 11 External alarm signal normal alert IN 12 Dustbin level switch full not full 0000300349/230420/0 MDB-Diluter PRO...
- Page 34 0000300349/230420/0 MDB-Diluter PRO www.plymovent.com...
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