Dunlop L.MAS.MOV.C.M Installation Manual

Auxiliary air suspension

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Auxiliary Air Suspension
Installation Manual
L.MAS.MOV.C.M
Nissan Interstar, 1999 - 2010
Opel Movano, 1999 - 2010
Renault Mastervan, 1999 - 2010
www.dunlopsystems.nl
November 2018
DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.

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Summary of Contents for Dunlop L.MAS.MOV.C.M

  • Page 1 L.MAS.MOV.C.M Nissan Interstar, 1999 - 2010 Opel Movano, 1999 - 2010 Renault Mastervan, 1999 - 2010 www.dunlopsystems.nl November 2018 DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 2: Table Of Contents

    Tel. : +31 (0)547 333065 Fax. : +31 (0)547 333068 e-mail: info@dunlopsystems.nl Website: www.dunlopsystems.nl © 2017, DSC Nederland B.V. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 3: Foreword

    This kit is suitable for motorhomes and other vehicles with a minimum rear axle load of 1350kg (2975lbs). www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 4: Introduction

    Air springs help to absorb shock loads from uneven road surfaces, therefore general ride quality is much improved. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 5: Very Important Notes

    This process applies to United Kingdom registered vehicles. The process in other countries may be different. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 6 Safe recovery (and repair) of buses and coaches fitted with air suspension The uniform resource locator (URL) for this document is… http://www.hse.gov.uk/PUBNS/pm85.pdf www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 7: Complete Assembly

      No. Part  Upper Plate  Lower Bracket  Lower Bracket Strap  Air Bellow 170/2 www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 8: Instructions For Installation

    After connecting it to each other again on the mall bracket. It is needed to bleed the brake line. At your right rear side www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 9: Fitting Of Lower Bracket

    Attach the top plate to the top plate of the bellow using a single M8 x 20mm bolt and a single M8 serrated washer—Figures 10 and 11 www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 10: Fitting Of Inflator Console

    A pressure switch operates the electric motor driven air compressor to keep the air reservoir of 1.9-litre at pressure. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 11 For further information please ask your dealer. The picture below shows all of the parts of Comfort Package ‘Option 2’... Comfort Package ‘Option 2’ www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 12: Tube Connection And Disconnection, Cutting And Routing

    Do not use electrician’s side cutters. A dedicated tubing cutter - Electrician’s Side Cutters Recommended NOT Recommended www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 13: Spring Inflation

    (spring height approximately 14cm) and ensure that the springs are correctly aligned. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 14: Important! Load Sensing Valve (Lsv) Adjustment

    A wait of 24 hours is recommended in order to ensure that the vehicle has maintained its stance and that there are no air leaks present. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 15: Installation Drawings

    Nissan Interstar Opel Movano Renault Mastervan L.MAS.MOV.C.M 5.13 Installation Drawings www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 16 Nissan Interstar Opel Movano Renault Mastervan L.MAS.MOV.C.M www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 17 (spring height approximately 13.5cm) and ensure that the springs are correctly aligned. www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 18: Epilogue

    Enquiries For general enquiries please contact one of our dealers. You can find them on our website. www.dunlopsystems.nl www.dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.
  • Page 20 Het Wegdam 22 7496 CA Hengevelde Nederland Tel. : +31 (0)547 333065 Fax. : +31 (0)547 333068 e-mail: info@dunlopsystems.nl DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.

Table of Contents