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Technical documentation
last change on: 14.04.2020
Crate Controller 2x Series
Controller module for use with MMS compatible ECH crate series and MMS
compatible modules
Ethernet and WiFi (opt.) connectivity
•
Master (CC24) / Slave (CC23) versions available
•
Embedded Linux-Server with iCS control system (Master version)
•
Two independent CAN extension ports (for Slave connection)
•
Controls crate and module functions
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Digital I/O: Free configurable INHIBIT, INTERLOCK
•
Preconfigured services: EPICS, SNMP, HTTP, SOAP, Websocket
•
Webbrowser based control and configuration system
•
Easy configuration and firmware updates of connected hardware
•
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Summary of Contents for iseg Crate Controller 2 Series
- Page 1 Technical documentation last change on: 14.04.2020 Crate Controller 2x Series Controller module for use with MMS compatible ECH crate series and MMS compatible modules Ethernet and WiFi (opt.) connectivity • Master (CC24) / Slave (CC23) versions available • Embedded Linux-Server with iCS control system (Master version) •...
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Page 2: Document History
Copyright © 2020 by iseg Spezialelektronik GmbH / Germany. All Rights Reserved. This document is under copyright of iseg Spezialelektronik GmbH, Germany. It is forbidden to copy, extract parts, duplicate for any kind of publication without a written permission of iseg Spezialelektronik GmbH. This information has been prepared for assisting operation and maintenance personnel to enable efficient use. -
Page 3: Safety
Advices marked as “Caution!” describe actions to avoid possible damages to property. CAUTION! INFORMATION Advices marked as “Information” give important information. INFORMATION Read the manual. Attention high voltage! Important information. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 3/44... -
Page 4: Intended Use
You may only put the product into operation after it has been established that the high-voltage device complies with the country-specific regulations, safety regulations and standards of the application. • The high-voltage power supply unit may only be installed by qualified personnel. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 4/44... -
Page 5: Important Safety Instructions
When controlling, with software, the high voltage systems, make sure that nobody is near the high voltage or can be injured. CAUTION! INFORMATION Please check the compatibility with the devices used. INFORMATION Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 5/44... -
Page 6: Table Of Contents
11.4.1. Access control lists (ACL) 11.4.2. SSH access 11.4.3. (Re)set SSH access 11.4.4. iCS Factory Reset Invocation 11.4.5. Instructions 11.5. iCSservice configuration 11.5.1. HTTP interface 11.5.2. EPICS 11.5.3. isegHALService 11.5.4. SNMPservice 11.5.5. Updates Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 6/44... - Page 7 12.2. Enabling or disabling Legacy Mode 12.3. iseg Software compatibility list 13. Dimensional drawings 14. Connectors and PIN assignments 15. Accessories 16. Appendix 17. Glossary 18. Warranty & Service 19. Disposal 20. Manufacturer contact Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 7/44...
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Page 8: General Information
1. General information The iseg CC 24/23 series is an intelligent embedded Linux-Server system with preinstalled iseg Communication Server (iCS). The iCS comes with a large set of preconfigured services as EPICS, Web-Control, SNMP , SOAP, Websocket, OPC/UA , isegHAL and HTTP-API. - Page 9 1.20 (or higher) Serialnumber (7 digits) 77xxxxx Table 1: crate series compatible modules The current firmware releases is able for download from our WEB site. Please refer appendix for more information. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 9/44...
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Page 10: Technical Data
30 – 70 %, non condensating Compliance RoHS, CE, UL-94, Conflict Mineral, REACH Notes: The CC23 Slave Controller can only be used in conjunction with the CC24 Master. Table 2: Technical data Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 10/44... -
Page 11: Hardware Setup And Topology
Figure 1: Topology of CC24/23 series CAUTION! Before insertion or removal of crate controller, please make sure, all voltages are ramped down, crates are switched off and power cord is disconnected. CAUTION! Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 11/44... -
Page 12: Can Connector Leds
5.3. Connecting legacy crates (ECH238, ECH224, etc.) CC2x controllers are able to connect legacy CAN-only driven iseg crates. So it is possible to extend existing hardware setups with a new MMS series crate (ECH5xA, ECH4xA, ECH242, ECH244) and CC2x crate controller to access complete hardware by Ethernet or WiFi with all major advantages of the integrated server hardware. -
Page 13: Front Panel
Front of CC23 Front of CC24 The voltage supply of the crates backplane and the crate connected modules is switched on by the POWER ON pushbutton or by remote control. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 13/44... - Page 14 LED STATUS goes OFF. If an error occurs during operation, the crate remains powered on and the LED STATUS is permanent RED. All possible errors are described in the Crate Controller Status register description (see 15 Accessories CAN EDCP programmers guide). Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 14/44...
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Page 15: Connectors
The CC24 also provides the Legacy Mode (section 12 Legacy Mode) through the front panel CAN connectors. The CAN connections on the RJ-45 connector are as follows: RJ-45 pin Signal CAN_H CAN_L CAN_GND Reserved Reserved Reserved CAN_GND Reserved Table 3: CAN connector Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 15/44... -
Page 16: Safety-Loop Connector
To enable a module its SL connector (and, if applicable, the SL pins on the Redel connector) must be bridged. All modules are supplied with the loop current in parallel, i.e. opening the SL connector on a module will only deactivate this one module. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 16/44... -
Page 17: Control Connector
High Voltage On High when the Crate Status bit High Voltage On is set Output Reserved Output Reserved Output Logic High Always high, can be used to pull up input pins Table 4: Pin assignment Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 17/44... -
Page 18: Wifi
In case of the need of reconfiguration to 125 kBit/s, the provided Bitrate Configuration dongle (shortens Pin 2 and Pin 9) must be connected to the CONTROL connector before starting the configuration. The LED STATUS blinks red instead of green in this case. You can contact iseg customer support for purchase accessory parts. INFORMATION Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com... -
Page 19: Ac Line Power Fail
The measured battery voltage can be read out by Crate Supply Measurement channel 8. • The Crate Status bit High +24 Battery is also a hint for an open battery fuse. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 19/44... -
Page 20: Ics2 - Iseg Communication Server
11.1. System description The iseg Communication Server iCS is a software solution to control iseg high voltage hardware from multiple devices over wired or wireless network. iCS is a manufacturer specific Linux OS, which runs on iseg hardware, like iCSmini2, CC24 crate controller series or SHR Desktop High Voltage Power Supply. -
Page 21: Software Architecture
EPICS Input / Output controller, autoconfiguring to hardware EPICS Base R3.14.12.4 setup, customizable by file upload TCP/UDP 5064,5065 OPC/UAservice OPC / UA server SNMPservice Simple Network Managament Protocol UDP 161 11.2. Software architecture Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 21/44... -
Page 22: How To Connect Via Wifi
Make sure to have the WiFi adapter onboard or external installed, all modules are plugged in and CAN connections if used attached. Start the crate or device. Use your mobile device or computer to search for existing WiFi networks and select „iseg-iCS_XXXX“ (serial). Enter the factory default password (password). -
Page 23: Icsconfig: Manage Hardware, Service And Preferences
Configure the embedded OPC U/A server SNMP Configure the embedded SNMP server Updates Download updates (System, Product database, firmware) from internet Import / Export Save and restore complete iCS configuration to backup hardware setup Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 23/44... -
Page 24: Hardware
(or applied by using auto configuration / apply). If the model of the hardware device could be detected automatically, a model is selected in the dropdown list, otherwise it should be selected manually. Here a “FIND” buttons checks the list and helps prefiltering the list. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 24/44... -
Page 25: Ethernet Configuration
Check if RESET_NET.txt was renamed into RESET_NET.txt.done on success. CONTENT OF RESET_NET.txt LINE PARAMETER EXAMPLE DEFAULT-VALUE IP address / DHCP 192.168.0.10 DHCP NET MASK 255.255.255.0 255.255.255.0 GATEWAY 192.168.0.1 192.168.0.1 NAMESERVER 192.168.0.1 192.168.0.1 Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 25/44... -
Page 26: Wifi Configuration
The local filesystem is divided into a system and a user data partition. To make changes on the readonly mounted system part use the following command: mount / -o remount,rw INFORMATION Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 26/44... -
Page 27: Re)Set Ssh Access
Plug USB flash drive into the USB slot at the front panel of the Crate-Controller Plug in mains Please wait about 20 seconds until iCS has started completely In case of success the file will be renamed to RESET_ICS.txt.done. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 27/44... -
Page 28: Icsservice Configuration
The documentation of iCSservice API, step by step connection guide to use Websocket / HTTP interface and an example Javascript is available on iCS directly (iCSconfig / iCSservice) or online on: https://iseg-hv.com/download/?dir=SOFTWARE/iCS/doc/iCSservice/ INFORMATION Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 28/44... -
Page 29: Http Interface
1/*/Control.voltageSet/1/kV Set set voltages of all channels of module 1 in line 0 to 1,000 Volt http://192.168.1.1/api/ s etItem/123456-321/0/ null/null/Control.power/1 Switch controller of line 0 (master) on Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 29/44... -
Page 30: Epics
11.5.2. EPICS For the use of iseg hardware with Experimental Physics and Industrial Control System (EPICS) the iCS comes with a preinstalled integrated Input-Output-Controller (IOC). This service can be enabled or disabled using the switch „enable EPICS input / output controller“. -
Page 31: Iseghalservice
Controller / iCSmini hardware. The isegHALservice API is similar to isegHALapi with some specific extension. Please refer Appendix “isegHAL” for details. For an easy start a simple example program isegHalRemoteExample demonstrates the remote access. There are virtual instruments (VIs) which are based on the library “isegHAL-remote” in order to control iseg hardware via LabVIEW... -
Page 32: Updates
(CC, iCSmini) firmware firmware update files for iseg devices (like HV modules, crate controllers etc.) All update files can be downloaded from iseg web repository using the CHECK ONLINE FOR UPDATES or using the update UPLOAD function to send a file from local computer to iCS server. - Page 33 Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 33/44...
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Page 34: Icscontrol - Control And Monitor Web Application
The left column shows the configured hardware. If connected with iseg CAN line management (starting with CC23) slaves are shown in yellow or green background, corresponding to the CAN line they are connected with. Every device has a colored left border showing the running state. -
Page 35: Left Bar: Channel Folders
(temperature, error, safety loop states), the device can be enabled / disabled. Device specific parameters can be set (ramps, kill parameters …). To get a quick help, hardware documentation can be downloaded directly. Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 35/44... -
Page 36: Right Bar: Camera
Commands can be send directly to connected devices. Quick commands are mass operations that can be sent to more devices at one time. The commands tab prefills the input fields according to the selected hardware device (device explorer). Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 36/44... -
Page 37: Legacy Mode
The Legacy Mode provides a means to control an ECH5xA, ECH4xA, ECH242, or ECH244 crate directly by CAN bus, e.g. connected to a PC with a PCAN-USB adapter and running iseg or customer specific software. This mode allows to use these modern crates as direct replacement for ECH238 and ECH224 crates. -
Page 38: Enabling Or Disabling Legacy Mode
12.3. iseg Software compatibility list • iseg CAN HV Control (Windows) • iseg OPC Server (Windows) • iseg CAN Flash (Windows) • iseg CAN Config (Windows) • isegHAL (Windows, Linux) • isegFlash (Linux) Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 38/44... -
Page 39: Dimensional Drawings
13. Dimensional drawings Figure 6: Dimensional drawing CC23, SLAVE Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 39/44... - Page 40 Figure 7: Dimensional drawing CC24, MASTER Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 40/44...
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Page 41: Connectors And Pin Assignments
Safety Loop (LEMO) Socket ERA.0S.302.CLL Connector FFA.0S.302.CLAC / Z592312 15. Accessories CAUTION! Only use genuine iseg parts like power cables, CAN cables and terminators for stable and safe operation. CAUTION! ACCESSORY ITEM ORDER ITEM CODE WiFi USB adapter Z520175 Bitrate 125 kBit/s Dongle... -
Page 42: Appendix
16. Appendix For more information please use the following download links: This document https://iseg-hv.com/files/media/iseg_manual_CC2x_en.pdf CAN EDCP Programmers-Guide http://download.iseg-hv.com/documentation/SYSTEMS/Manuals/English/MMS/CAN_EDCP_Programmers-Guide.pdf CAN EDCP Programmers-Guide http://download.iseg-hv.com/SYSTEMS/MMS/CAN_EDCP_Programmers-Guide.pdf isegHAL / isegHALservice https://iseg-hv.com/download/?dir=SOFTWARE/isegHAL/isegHalDoc ICS2 Server https://iseg-hv.com/download/?dir=SOFTWARE/iCS / Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 42/44... -
Page 43: Glossary
Reference temperature HV ON/OFF HV OFF/ON channel(s) high voltage low voltage signal ground Inhibit Polarity KILL KillEnable Crate Controller CC24/CC23 | Last change on: 14.04.2020 | www.iseg-hv.com 43/44... -
Page 44: Warranty & Service
18. Warranty & Service This device is made with high care and quality assurance methods. The factory warranty is Standard 36 months. Please contact the iseg sales department if you wish to extend the warranty. CAUTION! Repair and maintenance may only be performed by trained and authorized personnel.
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