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LA502 Assembly guide

Safety warning

The kits are main powered and use potentially lethal voltages. Under no circumstance should someone undertake the
realisation of a kit unless he has full knowledge about safely handling main powered devices.
Please read the "DIY guide" before beginning.
Print or open the following documents :
• LA502 Schematics
• LA502 Components layout
• LA502 Parts list
• LA502 Setup guide
Follow this guide from item number 1 till the end, in this order. The assembly order is based on components height, from
low to high profile, in order to ease the soldering process : The component you are soldering is always taller than the
previously assembled ones and it is pressing nicely against the work area foam.

Soldering

All the PCB holes are metallized. It means the connection between the top and bottom pads is already
done. The parts must be soldered only from below (unless differently stated).
Use only small diameter solder, 0.5 or 0.7 mm, 1mm maximum. Use the minimum possible amount of
solder. Bad joints are almost always caused by too much solder.
Cut the component leads and pins totally flush with the PCB after soldering. A too long tail could create
an electric connection with the side plate.
Here are two excellent introduction to soldering videos:
http://www.eevblog.com/2011/06/19/eevblog-180-soldering-tutorial-part-1-tools/
http://www.eevblog.com/2011/07/02/eevblog-183-soldering-tutorial-part-2/
LA502 Assembly guide – Main PCB
1.

Diodes

Add D2, D3, D4 then D1, D5 D6. Use a lead forming tool to bend the leads at 0.4".
Warning
: Make sure to respect the direction of the diodes which is marked by a ring on the component
and a double line on the PCB marking.
Warning
: When soldering components close to the golden fingers of the edge connector, be very
careful not to touch them with your soldering iron tip. It can be a good idea to protect them with
adhesive tape.
2.
Resistors – (1)
The best method to select and install the resistors is the following:
1. pick a row of resistors in the resistors bag,
2. Measure one of the resistors with your DMM,
3. Look up the parts-list PDF for the closest value,
4. Check the color code and quantity for confirmation,
5. Use the search function on the Layout PDF page with the resistor value: All the corresponding
resistors are highlighted,
6. Insert and solder.
(You can use the same method later, for the capacitors)
Copyright ©2017 to Today SoundSkulptor
Document revision 1.2 – Last modification : 17/07/20
www.soundskulptor.com

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Summary of Contents for Sound Skulptor LA502

  • Page 1 Here are two excellent introduction to soldering videos: http://www.eevblog.com/2011/06/19/eevblog-180-soldering-tutorial-part-1-tools/ http://www.eevblog.com/2011/07/02/eevblog-183-soldering-tutorial-part-2/ LA502 Assembly guide – Main PCB Diodes Add D2, D3, D4 then D1, D5 D6. Use a lead forming tool to bend the leads at 0.4”. Warning : Make sure to respect the direction of the diodes which is marked by a ring on the component and a double line on the PCB marking.
  • Page 2 Document revision 1.2 – Last modification : 17/07/20 LA502 Assembly guide – Main PCB Resistors - (2) Add R1 to R39. R15 doesn't exist. Control the resistor values with a digital multimeter. Bend the leads at 0.4” with a lead forming tool, except for R17 which is bent at 0.6”.
  • Page 3 Document revision 1.2 – Last modification : 17/07/20 LA502 Assembly guide – Main PCB Ceramic capacitors Add C4, Add C14. Add C1, C2. Add C7...C12, C19...C22, C25, C26. Add C6. Test pins Solder the 6 test pins TP1 to TP3, V+, V- and 0V.
  • Page 4 Document revision 1.2 – Last modification : 17/07/20 LA502 Assembly guide – Main PCB 10. Connector Add CN1a. Solder one pin, check verticality then solder the other pins. 11. Opto-coupler Bend the 2 wires that are widely spaced against the front.
  • Page 5 Document revision 1.2 – Last modification : 17/07/20 LA502 Assembly guide – Main PCB 20. Visual check Brush the solder side with a hard tooth brush to remove any remaining solder bits. Make a full visual check. Any missing component on the board ? Any remaining component in the box ? When everything looks correct, proceed with the meter PCB assembly.
  • Page 6 LED's PCB and solder the short lead of the LED's on the bottom side of the LED's PCB. LA502 Assembly guide – Final assembly 26. Chassis & PCB Re-plug the LED's PCB and put the main PCB in place on the chassis.
  • Page 7 Document revision 1.2 – Last modification : 17/07/20 LA502 Assembly guide – Final assembly 28. Test and setup It is time for test and setup. Follow instructions on LA502-setup-guide.pdf. 29. Closing Attach the cover PCB with four M3x6 countersunk screws.

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