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Mareli Systems ECOPELLET STAR Assembly And Exploitation Manual
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Mareli Systems ECOPELLET STAR Assembly And Exploitation Manual

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Mareli Systems
ECOPELLET STAR - CONDENS BOILER
Assembly and exploitation manual
Please read these instructions carefully before installing and/or lighting the appliance for the first time.
Keep this document near the appliance, in a place which can easily be reached.

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Summary of Contents for Mareli Systems ECOPELLET STAR

  • Page 1 Mareli Systems ECOPELLET STAR - CONDENS BOILER Assembly and exploitation manual Please read these instructions carefully before installing and/or lighting the appliance for the first time. Keep this document near the appliance, in a place which can easily be reached.
  • Page 2 The installation must be performed by a qualified expert in the field of heating installa- tions or authorized by “Mareli Systems’ service. The place and way of connecting the boiler should be selected carefully in accord with the safety instructions.
  • Page 3 Mareli Systems 1. PURPOSE The boiler is purposed to heat domestic and public premises by the means of pellets. The boiler is equipped with a steel water jacket designed for heating systems with water temperature up to 90º C at a maximum super pressure up to 0,15 Mpa. Tests are run at pressure of 0,3 Mpa.
  • Page 4 Mareli Systems 2. TECHNICAL DATA 383 mm 1132 mm 211 mm 746 mm 1133 mm 490 mm...
  • Page 5 Mareli Systems Maximum output Minimal output Heated area m³ Pellet bunker volume Exhaust gas pipe ф mm Weight Weight + condensing unit Fuel type Pellets Φ6-Φ8 Pellets Φ6-Φ8 The chimney draft Electrical consumption V/Hz 60/500 60/500 Electrical supply V/Hz 230/50...
  • Page 6 Mareli Systems Exhaust Fan Condensation chamber cleaning mechanism Condensation chamber turbulators Thermal isolation combustion chamber Combustion chamber spirals 9 Refractory plate combustion chamber Burning pot Combustion chamber temperature sensor External ash container Combustion chamber cleaning mechanism TOP 6 Condensation chamber water connection...
  • Page 7 Mareli Systems 19 20 21 Touch screen display Combustion Fan Lambda regulation (Optional) Motor cleaning mechanism Burning pot Vacuum sensor 20 Auger Motor Combustion chamber cleaning mechanism Bottom Auger Motor return flame protection Motor cleaning mechanism TOP 17 Vacuum pump (Optional)
  • Page 8 Mareli Systems 3. ASSEMBLY 3.1 General conditions. All national, regional and European requirements for safe operation of the appliance must be respected during installation and operation. Prior to installation, load capacity of the place where the boiler will be intended must be ensured.
  • Page 9 Mareli Systems CHECK ITEMS BEFORE INSTALLATION Chimney exit Chimney Connection to chimney Connection to the boiler The chimney revision door Security distances Inlet air The floor...
  • Page 10 Chemical treatment of the circulating water is not recommended. “Mareli Systems” provides a warranty and out of warranty service and replacement of the water jackets. The warranty is not valid in case of a boiler with a swollen water jacket which is a result of pressure increase in the system and improper connecting.
  • Page 11 Mareli Systems • Horizontal sections must have a minimum incline of 3° upwards; • The length of the horizontal sections must be as short as possible, but without exceeding 3 m; • More than four direction shifts are forbidden, including the cases where a T-shaped element is used;...
  • Page 12 Mareli Systems 3.4 Types of connection to the chimney Chimney exit Moisture channel Chimney Thermal insulation External wall Connection to chimney Flue gas connection Heat generator The chimney revision door “T” connection Attention!!! In order for the product to function efficiently the chimney must be built out of a...
  • Page 13 3.6 VACUUM SENSOR The Vacuum sensor is installed on all the ECOPELLET STAR boiler. It’s main function is to regulate the air pressure in the combustion chamber. Thus, the optimal conditions for best combustion are re- spected and maintained.
  • Page 14 Mareli Systems Combustion chamber cleaning mechanism for the Turbulators Condensation chamber cleaning mechanism for the Turbulators...
  • Page 15 Mareli Systems Cleaning mechanism for the Burning pot Cleaning mechanism for the Ash chamber Motor cleaning mechanism for Ash chamber...

  • Page 16: Thermal Insulation

    Mareli Systems PROCEDURE FOR SERVICING THE BURNING CHAMBER TOP DECORATION THERMAL INSULATION...

  • Page 17: Remove The Top Cover

    Mareli Systems 1. REMOVE THE 4 FINGER SCREWS 2. REMOVE THE TEMPERATURE SENSOR REMOVE THE TOP COVER...
  • Page 18 Mareli Systems REMOVE THE COMBUSTION CHAMBER COVER...
  • Page 19 Mareli Systems K400 TOUCH SCREEN DISPLAY 1. HOMEPAGE Date & Time Errors Code 11:24 Fri 14 Oct 2016 Er.01 21° Main Temperature IGNITION Functioning State 65° Main Thermostat ON/OFF Settings Display Info Chrono...
  • Page 20 Mareli Systems Main Commands In order to go to Homepage 2 a horizontal swipe must be performed to the right side of the screen. 12:18 Fri 14 Oct 2016 Er.01 Igniter Auger Pump 1 Pump 2 Aux1 Aux1 Aux3 Pump 3...

  • Page 21: Error List

    Mareli Systems Quick visualization of the system main function 2. ERROR LIST 12:18 Fri 14 Oct 2016 Blocking or non-blocking error Er.01 21° is highlighted with a and the related error code. When pressed the error window opens IGNITION 65°...

  • Page 22: Main Commands

    Mareli Systems IGNITION Blocking / Removing Error 65° 4. MAIN COMMANDS 11:24 Ven 14 Ott 2016 Er.01 ON/OFF Menu Screen image : Swipe to Ignite • System power ON • System power OFF IGNITION • Alarms reset 65° 11:24 Ven 14 Ott 2016 Er.01...
  • Page 23 IGNITION Mareli Systems 65° 5. CHRONO 12:18 Ven 14 Ott 2016 Er52 Chrono - Daily CHRONO 22° select desired CHRONO program, press on the respective tabs: • Daily • Weekly RECUPERO ACCENSIONE DAILY WEEKLY WEEKEND • Weekend. 28° To change the chrono program, press on .
  • Page 24 Mareli Systems 5. INTERNAL MENU STRUCTURE From the display Menu the user can access the panel settings and select one of 24 languages Brightness. Minimum brightness: this function allows you to choose the minimum brightness level which the device automatically sets to after 30 sec. of inactivity.
  • Page 25 Mareli Systems Errors Er01 - Error Limit Thermostat 1 (might signal even when the system is off) Er02 - Error Limit Thermostat 2 (might signal even when the system is off) Er03 - Low Exhaust flue gas temperature or low flame Luminosity...
  • Page 26 Mareli Systems DIAGRAM FOR ECOPELLET STAR SAFETY THERMOSTAT WATER POWER CABLE AUGER 1 PRESSURE SWITCH PROTECTION RETURN FLAME AUGER 2 ROOM THERMOSTAT IGNITER PUMP 1 WATER V-out PRESSURE PUMP 2 / VALVE SENSOR +12v ADDITIONAL V-out ENCODER CLEANING ENGINE 2...
  • Page 27 Mareli Systems DIAGRAM LAMBDA BOARD PRIMARY VALVE SECONDERY VALVE...
  • Page 28 Mareli Systems...
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  • Page 32 MARELI SYSTEMS disclaims any responsibility for possible inaccuracies contained in this manu- al if they are due to printing or transcription errors. We reserve the right to make any change that appears to be necessary or useful without harm the essential characteristics.