Lenze 8200 motec Manual
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Lenze 8200 motec Manual

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8200 motec
0.25 ... 7.5 kW
starttec
0.25 ... 4.0 kW
Lenze Global Drive – Distributed drive solutions
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net

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  • Page 1 8200 motec 0.25 ... 7.5 kW starttec 0.25 ... 4.0 kW Lenze Global Drive – Distributed drive solutions CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 2 Many well-known companies use Lenze products in various applications. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 3 8200 motec/starttec Distributed drive solutions Basic device and accessories A selection guide to help œ you quickly find the right solution for your drive task Mains can be found in “Product information – Quick selection Line protection fuses guide” on page 1-11 Automatic circuit-breakers >>...
  • Page 4 8200 motec range of robust frequency way. Developed specifically for use in inverters and the starttec motor starter day-to-day operations, our range of...
  • Page 5 Introduction Lenze is the competent partner for your Our quality assurance system for design, application. Lenze is not only a supplier for production, sales and service is certified single components but also offers solutions according to DIN ISO 9001 : 2000.
  • Page 6 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 7 8200 motec Contents starttec Product information Selection guide 1-10 Standard controllers 8200 motec starttec 2-20 Automation Accessories Application examples Services CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 8 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...

  • Page 9: Table Of Contents

    8200 motec and starttec – Robust by design Selection guide 1-10 8200 motec – Quick selection guide 1-11 starttec – Quick selection guide 1-11 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...

  • Page 10: List Of Abbreviations

    National Electrical Manufacturers [Nm] Rated torque Association [Hz] Maximum frequency Verband deutscher Elektrotechniker [mH] Inductance Communauté Européene [Ω] Resistance Underwriters Laboratories CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...

  • Page 11: Type Key

    Product information Type key 8200 motec type key E 8 2 M V x x x – x B 0 0 1 Electronic product 8200 frequency inverter Design High IP rating, suitable for mounting on the wall or directly on the motor...

  • Page 12: Ordering Data

    • Enter your customer details. • Send the fax order form to your Lenze sales office. You don't know where your Lenze sales office is? No problem! You will find all the information you need on the Internet at www.Lenze.com.

  • Page 13: Selection Guide

    Have fun making your selections! The next section, "Distributed drive solutions with 8200 motec and starttec - Robust by design" contains information about the essential features and extensive options for solving distributed drive tasks. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 14 Product information Distributed drive solutions with 8200 motec/starttec – Robust by design Current drive technology requirements in machine and Power range system production can be attributed to the following key 8200 motec frequency inverters for single and issues: three-phase mains connection Power ratings 230 V, 0.25 - 0.37 kW...
  • Page 15 Product information Distributed drive solutions with 8200 motec/starttec – Robust by design Distributed PLC or host standalone drives Power supply Open-loop/closed- loop control with digital and analog inputs and outputs Distributed PLC or host drive systems Power supply Networking via fieldbus,...
  • Page 16 Product information Distributed drive solutions with 8200 motec/starttec – Robust by design Installation and assembly Comparison of installation effort using the example of a materials handling application The robust design and high degree of protection (up to IP65) of the drive components means that they can be...
  • Page 17 – Reduction in machine downtimes as components can be replaced quickly and problems can be diagnosed locally The Keypad or Keypad XT (8200 motec) is used to display the operating parameters. 8 keys and a text display provide quick and easy access to the inverter parameters via the transparent menu structure.
  • Page 18 • What are the power and voltage requirements? assist you in making your selections. Simply answer a few • How are the drive parameters to be set? questions to locate the ideal Lenze components for your requirements. starttec motec...
  • Page 19 2-motor mode/Standalone drive with change of direction page 1-16 ff. of rotation 100 V to 500 V, 3-phase; 0.25 to 4.0 kW CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 1-11 8200 motec/starttec en 12/03...

  • Page 20: Motec – Quick Selection Guide

    Product information 8200 motec – Quick selection guide 230 V, 1-phase, normal operation Motor power [kW] 0.25 0.37 Technical information Required Frequency inverter E82MV251_2B E82MV371_2B Chapter 2 (Standard controller) Open-loop control via digital/analog inputs/outputs E82ZAFSC001 Chapter 3 (Standard I/O function module)
  • Page 21 Product information 8200 motec – Quick selection guide 400 V / 500 V, 3-phase, normal operation Motor power [kW] 0.55 0.75 Technical information Required Frequency inverter E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2 (Standard controller) Open-loop control via digital/analog inputs/outputs E82ZAFSC001...
  • Page 22 Product information 8200 motec – Quick selection guide 230 V, 1-phase, operation at increased rated power Motor power [kW] 0.37 0.55 Technical information Required Frequency inverter E82MV251_2B E82MV371_2B Chapter 2 (Standard controller) Open-loop control via digital/analog inputs/outputs E82ZAFSC001 Chapter 3...
  • Page 23 Product information 8200 motec – Quick selection guide 400 V, 3-phase, increased rated power Motor power [kW ] 0.75 Technical information Required Frequency inverter E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2 (Standard controller) Open-loop control via digital/analog inputs/outputs E82ZAFSC001 Chapter 3...

  • Page 24: Starttec – Quick Selection Guide

    Other modules for fieldbus networking in chapter 3, function module bracket required, see above. Other components for operation and diagnostics in chapter 3 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 1-17 8200 motec/starttec en 12/03...
  • Page 25 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 26 Technical data 2-22 Ratings 2-24 Standalone drive 2-24 2-motor mode/Standalone drive with change of direction of rotation 2-25 Dimensions and assembly 2-26 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 27 Standard controllers 8200 motec – Overview The concept of the 8200 motec frequency inverter is It couldn't be easier to retrofit/expand systems based on the modular system of complementary To operate the 8200 motec, no additional control voltage components for distributed drive systems. When used with other than the mains supply is required.
  • Page 28 Standard controllers 8200 motec – Overview Standard functions Power range • Flying restart with coasting motor 0.25 kW...0.37 kW 230 V/240 V (+10%) • Slip and mains voltage compensation 0.55 kW...7.5 kW 400 V/500 V (+10%) • PID controller • Load loss/belt monitoring Overload capacity •...

  • Page 29: Technical Data

    Standard controllers 8200 motec – Technical data Standards and operating conditions Conformity Low Voltage Directive (73/23/EEC) Approvals UL 508C Underwriter Laboratories (File No. E132659) Power Conversion Equipment Vibrational stability Accelerational stability up to 2 g (Germanischer Lloyd, general conditions) Climatic conditions...
  • Page 30 (to EN 50178) i.e. fixed installation required, PE must be reinforced Degree of protection IP65/NEMA4 (IP54 for 8200 motec 3.0-7.5 kW for operation with option board E82ZMV) Protective measures against Short circuit, short to earth (protected against short to earth during operation,...
  • Page 31 Standard controllers 8200 motec – Technical data Inputs and outputs Analog inputs With Standard I/O 1 input, bipolar as an option Analog outputs 1 output With Application-I/O 2 inputs, bipolar as an option 2 outputs Digital inputs With Standard I/O 4 inputs, 1 optional single-track frequency input 0 ...
  • Page 32 Standard controllers 8200 motec – Technical data Open-loop and closed-loop control Open-loop and closed- V/f characteristic control (linear or quadratic), vector control, loop control methods torque provision Switching frequency 2 kHz, 4 kHz, 8 kHz, 16 kHz Torque Maximum torque 1.8 x M...

  • Page 33: Ratings At 230 V Mains Voltage

    190 x 138 x 100 Weight m [kg] Bold text = Data for operation at a switching frequency of 8 kHz (Lenze setting) Currents for periodic load change cycle: 1 min overcurrent duration at I min base load duration at 75% I...

  • Page 34: Ratings At 400 V Mains Voltage

    230 x 176 x 167 Weight m [kg] Bold text = Data for operation at a switching frequency of 8 kHz (Lenze setting) Currents for periodic load change cycle: 1 min overcurrent duration at I 2 min base load duration at 75% I...
  • Page 35 4 kHz. Current reduction Depending on the application conditions and the use of the 8200 motec, the rated output current may need to be reduced on types E82MV302_4B to EMV752_4B: 8200 motec mounted on... Current reduction ...Lenze motor/geared motor, forced-ventilated...

  • Page 36: Ratings At 500 V Mains Voltage

    Standard controllers 8200 motec – Operation at rated power (normal operation) Ratings at 500 V mains voltage Typical motor power [kW] 0.55 0.75 Three-phase asynchronous motor (4-pole) [hp] 0.75 8200 motec type E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Mains voltage 3/PE AC 320 V - 0%...550 V + 0%; 45 Hz - 0%...65 Hz + 0%...
  • Page 37 For wall mounting/with fan module E82MV Current reduction Depending on the application conditions and the use of the 8200 motec, the rated output current may need to be reduced on types E82MV302_4B to EMV752_4B: 8200 motec mounted on... Current reduction ...Lenze motor/geared motor, forced-ventilated...
  • Page 38 Standard controllers 8200 motec – Operation at increased rated power Ratings at 230 V mains voltage Maximum motor power [kW] 0.37 0.55 Three-phase asynchronous motor (4-pole) [hp] 0.75 8200 motec type E82MV251_2B E82MV371_2B Mains voltage 1/N/PE AC 180 V- 0% ... 264 V...

  • Page 39: Motec

    Standard controllers 8200 motec – Operation at increased rated power Ratings at 400 V mains voltage Maximum motor power [kW] 0.75 Three-phase asynchronous motor (4-pole) [hp] 8200 motec type E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Mains voltage 3/PE AC 320 V - 0%...440 V + 0%; 45 Hz - 0%...65 Hz + 0%...

  • Page 40: Automation

    For wall mounting/with fan module E82MV Current reduction Depending on the application conditions and the use of the 8200 motec, the rated output current may need to be reduced on types E82MV302_4B to EMV552_4B: 8200 motec mounted on... Current reduction ...Lenze motor/geared motor, forced-ventilated...

  • Page 41: Accessories

    Standard controllers 8200 motec – Dimensions and assembly You can mount the 8200 motec (0.25-2.2 kW) without additional accessories both to the wall and directly on motors. Only the 8200 motec 3.0-7.5 kW requires a fan module for wall mounting.

  • Page 42: Dimensions And Assembly

    • With internal thread Exception: Without internal thread • 8200 motec 0.55-2.2 kW with plug screw • 8200 motec 0.25-0.37 kW and 3.0-7.5 kW with designated breaking points CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...

  • Page 43: Services

    The starttec motor starter has been designed on the basis Component reduction – 1 motor starter for 2 motors of our experience with the 8200 motec motor inverter and The starttec version for 2-motor mode can be used to Lenze's expert knowledge of distributed drive systems.

  • Page 44: Overview

    • Via fieldbuses • Password protection • Control and parameter setting software “Global Drive Control easy” (downloadable from the Internet) CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-21 8200 motec/starttec en 12/03...
  • Page 45 Motor over temperature (input for PTC or thermal contact, I t monitoring) Total insulation of Mains isolation: Double/reinforced insulation to EN 50178 control circuits Control method Generalised phase control CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-22 8200 motec/starttec en 12/03...

  • Page 46: Technical Data

    Z Z Z Z 20 28 E2 E3 E4 E5 A1 A2 A3 A4 7 59 59 T1 T2 A+ A- Terminal Function (bold = Lenze setting) Data Digital inputs X3/28 starttec enable/ HIGH starttec enable LOW (0 V ... +3 V) disable LOW starttec disabled HIGH (+12 V ...
  • Page 47 AS-interface can be found in the Automation section on page 3-29. Additional information about brake control can be found in the Accessories section on page 4-15. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-24 8200 motec/starttec en 12/03...

  • Page 48: Ratings

    AS-interface can be found in the Automation section on page 3-29. Additional information about brake control can be found in the Accessories section on page 4-15. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-25 8200 motec/starttec en 12/03...
  • Page 49 4 x M20 (thread length 10 mm) die-cast aluminium 6 x M16 (thread length 10 mm) 1.3 kg PVC housing cover CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-26 8200 motec/starttec en 12/03...

  • Page 50: Dimensions And Assembly

    You can mount the starttec without additional accessories both to the wall and directly on motors. Assembly sequence (principle) Wall mounting Motor mounting CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 2-27 8200 motec/starttec en 12/03...
  • Page 51 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 52 AS-interface 3-28 Automation components 3-30 Drive PLC 3-30 Extension board (I/O extension) 3-37 Operating/Display units 3-38 I/O system in IP20 3-39 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 53 3-3. The use of the BUS I/O provides the 8200 motec with another interface for an additional function module. This makes it possible for example to operate the frequency inverter in parallel during bus and I/O operation.
  • Page 54 Automation Overview Application options for function modules and communication modules in the 8200 motec and starttec starttec motec motec with BUS I/O Communication modules Type ✓ ✓ ✓ Keypad E82ZBB ✓ ✓ ✓ Keypad XT E82ZBBXC ✓ ✓ ✓ LECOM-A RS232...
  • Page 55 EN61131-3. In conjunction with the frequency inverter, PLC or host Fieldbus e.g. PROFIBUS e.g. 8200 motec with BUS I/O I/O function module and PROFIBUS fieldbus function module Global Drive Control GDC...
  • Page 56 • Keypad XT • LECOM-A with GDC easy e.g. • PROFIBUS-DP • INTERBUS • CAN starttec 8200 motec • AS-interface CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 57 A connecting cable is required keys and a text display provide quick and easy access to for the connection to the 8200 motec/starttec. The Keypad the inverter parameters via the transparent menu structure. XT can also be used on 8200 vector, 9300 vector, 9300 The Keypad XT is also used for the purposes of status servo and Drive PLC devices.
  • Page 58 (only E82ZBC) is to be installed in the door of the control cabinet. (IP55 protection) Can only be used on the 8200 motec and starttec in conjunction with control cabinet installation kit E82ZBHT. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 59 LECOM protocol. This interface is used for parameter set- process and controller response, e.g. device utilisation. tings on the 8200 motec and starttec with the "Global Additional connecting cables are required for the Drive Control (GDC) easy"/"Global Drive Control" software.
  • Page 60 The connecting cable is required to connect the diagnosis terminal or Diagnosis terminal with PC interface (RS232) (type E82ZBL-C) control cabinet installation kit with the 8200 motec or starttec. and RS232 PC system cable (EWL0048) CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 61 Internet at www.Lenze.com. parameter setting, configuration and diagnostics of both 8200 range frequency inverters - including e.g. the 8200 motec - and starttec motor starters. Essential features include: It offers the following advantages: • Dialog-assisted operation •...
  • Page 62 Function block editor – Windows 95/98/Me/NT 4.0/2000/XP ✓ Oscilloscope functions Order number: ESP-GDC2-E ESP-GDC2 For 9300 Servo drives For 9300 drives CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-11 8200 motec/starttec en 12/03...
  • Page 63 Automation I/O function modules Standard I/O Standard I/O – can be used in the 8200 motec Order no. E82ZAFSC001 Tip: starttec is supplied with 5 integrated digital inputs and 4 integrated digital outputs. The Standard I/O I/O function module provides the inverter Available I/O terminals with digital input and outputs for complex applications.
  • Page 64 GND2, reference potential – Isolated to GND1 for digital signals Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later Electrical connection Screw terminals Connection options Rigid: 1.5 mm...
  • Page 65 Automation I/O function modules Application I/O Application I/O – can be used in the 8200 motec Order no. E82ZAFAC001 Tip: starttec is supplied with 5 integrated digital inputs and 4 integrated digital outputs. The Application I/O I/O function module provides the...
  • Page 66 0.5 mm (AWG 20) with wire crimp cap with plastic crimp cap CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-15 8200 motec/starttec en 12/03...
  • Page 67 Automation I/O function modules BUS I/O BUS-I/O – can be used in the 8200 motec 0.25-0.37 kW Order no. E82ZMFB001 – can be used in the 8200 motec 0.55-2.2 kW Order no. E82ZAFB001 – can be used in the 8200 motec 3.0-7.5 kW Order no.
  • Page 68 GND2, reference potential – Isolated to GND1 for digital signals Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later Electrical connection Screw terminals Connection options Rigid: 1.5 mm...
  • Page 69 Automation Fieldbus function module CAN (system bus) CAN (system bus)– can be used in the 8200 motec Order no. E82ZAFCC001 – can be used in the starttec, (always in conjunction with the support frame for function module E71ZJ001) The CAN (system bus) fieldbus function module can be...
  • Page 70 ≤ 130 nF/km ≤ 60 nF/km Connection Pair 1 (white/brown): CAN LOW and CAN HIGH Pair 2 (green/yellow): CAN GND CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-19 8200 motec/starttec en 12/03...
  • Page 71 E82ZAFCC201 The CAN I/O (system bus) fieldbus function module The function module enables the 8200 motec to perform can be used to interface the 8200 motec and starttec with additional functions, e.g.: the CAN (Controller Area Network) serial communication Parameter preselection/remote parameter setting system.
  • Page 72 ≤ 130 nF/km ≤ 60 nF/km Connection Pair 1 (white/brown): CAN LOW and CAN HIGH Pair 2 (green/yellow): CAN GND CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-21 8200 motec/starttec en 12/03...
  • Page 73 Automation Fieldbus function modules PROFIBUS-DP PROFIBUS DP – can be used in the 8200 motec Order no. E82ZAFPC001 – can be used in the starttec (always in conjunction with the support frame for function modules E71ZJ001) The PROFIBUS-DP function module is a slave connection It is used for networking between the host and module with the PROFIBUS-DP communication profile.
  • Page 74 The external DC supply to the function module is provided via terminals X3/59 and X3/7. The connection diagrams above indicate the internal DC supply to the function module as an alternative option. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-23 8200 motec/starttec en 12/03...
  • Page 75 The INTERBUS fieldbus function module is used to interface DIP switches are used to set the process data volume, PCP the 8200 motec and starttec directly with the remote bus. communication and the last physical bus station. The 8200 motec interface supports DRIVECOM profile 20.
  • Page 76 Tip: The external DC supply to the function module is provided via terminals X3/59 and X3/7 (see connection diagrams above). CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-25 8200 motec/starttec en 12/03...
  • Page 77 Automation Fieldbus function modules LECOM-B (RS485) LECOM-B (RS485) – can be used in the 8200 motec Order no. E82ZAFLC001 – can be used in the starttec (always in conjunction with support frame for function modules E71ZJ001) Communication via the function module LECOM-B (RS485) Components which support this protocol are available for uses the Lenze LECOM protocol.
  • Page 78 The external DC supply to the function module is provided via terminals X3/59 and X3/7. The connection diagrams above indicate the internal DC supply to the function module as an alternative option. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-27 8200 motec/starttec en 12/03...
  • Page 79 The AS-interface fieldbus function module enables the The advantages of this system are: 8200 motec to be controlled with digital control signals via • Easy to use and to set up the "AS-interface" bus system. This function is featured in the •...
  • Page 80 • 4 AS-i data bits from the 8200 motec (control) • 1 AS-i data bit from the 8200 motec (feedback) The bits can be freely assigned on the 8200 motec. The bit can be freely assigned in the 8200 motec, e.g. Example: with a a trip error message.
  • Page 81 • Increased availability due to the reduction in number of individual control components • Less programming training required: IEC 61131-3 is an international standard Sequential Function Chart Lenze 3-30 8200 motec/starttec en 12/03 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 82 (keypads) to the geared motors. machine, but can also manage the distributed control As an additional bonus, Lenze can now save you time by functions. The system is programmed using the PLC providing the software that brings your machines to life...
  • Page 83 EWL0020 RS232 system cable (10 m) EWL0021 Note: The Drive PLC is programmed on the PC via the system bus. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-32 8200 motec/starttec en 12/03...
  • Page 84 • In the event of continuous oscillations or vibrations: Check the use of vibration dampers. Standard mounting Dimensions [mm] 147...157 27.5 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-33 8200 motec/starttec en 12/03...
  • Page 85 DIN rail fixtures Tip: The DIN rail fixture can be moved flexibly on the rear panel of the Drive PLC. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-34 8200 motec/starttec en 12/03...
  • Page 86 Input current 8 mA at 24 VDC Shortest update cycle 1 ms (depending on where the process image is created) CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-35 8200 motec/starttec en 12/03...
  • Page 87 ± 20 mA (10 bits + sign); ± 0.5% System bus (CAN) Level Reference potential CAN-LOW System bus LOW (data line) CAN-HIGH System bus HIGH (data line) CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-36 8200 motec/starttec en 12/03...
  • Page 88 2 analog inputs (± 10 V, 10 bits + sign) Designation Order no. Extension Board 1 EPZ-10201 Extension Board 2 EPZ-10202 Extension Board 3 EPZ-10203 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 3-37 8200 motec/starttec en 12/03...
  • Page 89 The ability to use complex machines easily and monitor animated graphics them reliably is becoming an ever-increasing priority. • Recipe handling Lenze can provide you with a comprehensive range of • Display of system and alarm messages operating/display unit products ranging from text displays • Windows fonts to graphical displays and beyond to touchscreen units.
  • Page 90 The compact system The modular system The system comprises a range of compact products with a Lenze can now provide a range of completely new I/O fixed number of digital inputs and outputs. systems for complex automation applications. The range...
  • Page 91 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 92 Fuses and cable cross-sections Cable protection (fuses) with corresponding holders Cable protection (circuit breakers) Mains chokes (EN61000-3-2) Braking operation 8200 motec – Braking operation with brake resistor starttec – Braking operation with brake motors 4-15 Wiring terminals 4-18 General features...
  • Page 93 Motor Motor In addition to the 8200 motec and starttec, you will find A range of adaptor plates enables the 8200 motec and numerous accessories for setting up distributed drive starttec to be combined with any type of motor. Spring- solutions.
  • Page 94 For operation in UL approved installations, use only UL approved cables, fuses and fuse holders. UL fuse: Voltage 240 V or 500...600 V, tripping characteristic "H" or "K5" CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 95 Fuse holder dimensions Type a [mm] b [mm] e [mm] Fuse dimensions EFH10001 17.5 10 x 38 EFH10002 14 x 51 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 96 EFA3B32A must be used when operating the system with increased power rating Dimensions of miniature circuit breakers EFA1xxxxA EFA3BxxxA Type a [mm] b [mm] e [mm] EFA1XXXXA 17.5 EFA3BXXXA CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 97 6%. – 8200 motec frequency inverters are "professional devices in accordance with EN 61000-3-2“ Definition: "A device, designed for industrial use in certain professions or industries and not destined for general sale to the public. The application of the device must be specified by the manufacturer."...
  • Page 98 Cycle time = Time between two subsequent braking cycles (= t1 + break time) cycl The brake resistors for the 8200 motec are supplied with high degrees of protection so that they can be installed outside the control cabinet. This means that expensive cooling equipment does not have to be installed to dissipate consequential power loss from the control cabinet.
  • Page 99 Accessories Braking operation 8200 motec – Braking operation with brake resistor Rated data for the integrated brake transistor Brake transistor 8200 motec, 230 V E82MV E82MV 251_2B 371_2B Threshold U [V DC] Peak current [A DC] 0.85 Max. continuous current [A DC] 0.85...
  • Page 100 Accessories Braking operation 8200 motec – Braking operation with brake resistor Rated data for brake resistors Lenze brake resistors Order Braking power Thermal Switch-on Cable cross-section number Peak Duration capacity cycle [Ω] [kW] [kW] [kWs] ERBM470R110W 0.11 16.5 1:10 Max. 15 s braking ERBM240R220W 0.22...
  • Page 101 Accessories Braking operation 8200 motec – Braking operation with brake resistor Dimensions of brake resistors ERBS...(IP65) Brake resistor [mm] Weight [kg] ERBS082R780W ERBS100R625W ERBS180R350W Connecting a brake resistor X1: Terminal strip in motec terminal cradle (terminal strip for mains connection,...
  • Page 102 Acceleration time Deceleration time Delay until brake released Delay until brake locks Boff t ir t if t Bon t Boff CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 4-15 8200 motec/starttec en 12/03...
  • Page 103 Mains bus connector E82ZWKN2 for use in Mains bus connector E82ZWKN2 for use in 8200 motec 0.55 to 2.2 kW 8200 motec 0.25 to 0.37 kW CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 104 Accessories Wiring terminals Mains bus connectors Mains bus connectors can be used to set up a "power bus", i.e. the supply voltage is "looped" in the 8200 motec frequency inverter terminal cradles. 8200 motec 0.25-2.2 kW 8200 motec Mains bus connector...
  • Page 105 Accessories Current limiting modules A current limiting module reduces the current peak when the 8200 motec(s) is (are) started up on the mains supply. Assignment Mains contactor [kW] with current limiting module when connecting... 8200 motec 1 motec 2 motec...
  • Page 106 The E82ZMV fan module features an electronic fan with The module is required for: IP54 degree of protection which is powered directly from – Wall mounting of the 8200 motec 3.0-7.5 kW the 8200 motec. – Non-Lenze motors/geared motors – Self-ventilated Lenze motors/geared motors which operate without derating of the rated output current.
  • Page 107 Accessories Assembly tools Adaptor plates Adaptor plates are available for mounting the 8200 motec and starttec on motors with hole patterns which do not correspond to the Lenze standard. The plates are designed to be drilled by the user in accordance with the motor to be adapted.

  • Page 108: Application Examples

    Accessories Controls Switch/Potentiometer unit Switch/Potentiometer unit – can be used in the 8200 motec Order no. E82ZBU The switch/potentiometer unit (IP65 degree of protection) is integrated potentiometer; the drive can for example be mounted directly on the 8200 motec frequency inverter or, started/stopped or the direction of rotation changed using for ease of access, on the machine.
  • Page 109 Accessories Controls Potentiometer unit Potentiometer unit/Potentiometer 10 kΩ – can be used in the 8200 motec Order no. E82ZBR020 The potentiometer unit is installed directly in an M20 cable gland (e.g. in the terminal cradle of the 8200 motec). Together with an I/O function module (Standard I/O,...
  • Page 110 Accessories Overview tables General accessories 8200 motec Accessories Designation Order no. Communication modules Operating module Keypad XT complete with diagnosis terminal E82ZBBXC Keypad complete with diagnosis terminal E82ZBB LECOM-A (RS232) with diagnosis terminal E82ZBL-C I/O function modules Standard I/O E82ZAFSC001...
  • Page 111 German EDSPBUS PROFIBUS English French Communication manual German EDSIBUS INTERBUS English French Please specify the required language when ordering documentation. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 4-28 8200 motec/starttec en 12/03...
  • Page 112 Brake rectifier Bridge rectifier E82ZMBR1 Current limiting module E82ZJ004 Mains choke ELN 1-0900H005 BUS I/O E82ZMFBC001 Adaptor plates EJ0048 8200 motec 0.55 - 2.2 kW (3~400 V) Designation Type 8200 motec E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Miniature circuit breaker EFA3B06A EFA3B06A...
  • Page 113 Accessories Overview tables 8200 motec 0.25/0.37 kW, 230 V combination options can be combined with Fieldbus- function module Brake Diagnosis Brake Switch Pot. unit Options Switch/Pot. Brake INTERBUS or mains bus rectifier terminal switch unit unit resistor (IP55) PROFIBUS or...
  • Page 114 Accessories Overview tables 8200 motec 0.55-2.2 kW, 400 V combination options can be combined with Fieldbus Brake function module rectifier Diagnosis Brake Switch Pot. unit Options Switch/Pot. Brake INTERBUS or mains bus terminal switch unit unit resistor (IP55) PROFIBUS or...
  • Page 115 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 116 Dancer positioning control 5-18 Group drive 5-19 Sequential switching 5-20 Setpoint summation 5-21 Power control 5-22 Alternative to mechanical speed drives 5-23 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 117 A motor starter can be used for the transportation function. roller conveyors. The goods are stacked on high-bay Examples of how these tasks can be solved using Lenze shelves. For this purpose, the pallets must be taken off the distributed drive components appear on the following conveyor belt.
  • Page 118 When the material to be requirements conveyed reaches the roller conveyor, it is detected by a 1 Lenze geared motor with spring-loaded brake with sensor. The sensor tells the drive controller to activate the 1 starttec motor starter, type E71MM402F4A010 drive.
  • Page 119 Technical data: Motor power: 0.55 kW Mains voltage: 3 x 400 V Brake voltage: 180 V CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 120 Roller conveyor gear. A jumper on the starttec connection terminals 1 Lenze geared motor with spring-loaded brake with manages changes of direction of rotation. Without the mounted starttec motor starter type...
  • Page 121 3 x 400 V Brake voltage 205 V Roller conveyor Motor power: 0.55 kW Mains voltage: 3 x 400 V Brake voltage: 180 V CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 122 The sensor signals are read in directly on the starttec and 1 PROFIBUS DP fieldbus function module E82ZAFPC001 via the BUS I/O on the 8200 motec and are made available 1 BUS I/O I/O function module E82ZAFB001 to the higher-level system controller via PROFIBUS.
  • Page 123 √3 = 1.73. The motor current and torque remain almost constant. If the power of the 8200 motec is increased, it will be able to supply up to 1.73 times more power at the motor.
  • Page 124 Operation with 87 Hz characteristic The diagrams below illustrate example power Combination 1 characteristics for various drive combinations in relation 8200 motec Rated power 2.2 kW to motor and frequency inverter rated power. Motor Rated power 1.1 kW Combination 2 8200 motec Rated power 2.2 kW...
  • Page 125 Application examples Adjustment applications (speed control) Setpoint preselection via a potentiometer The setpoint for the 8200 motec frequency inverter is Accessories required for the 8200 motec: preset via a rotary potentiometer. The frequency – Standard I/O function module inverter is started/stopped via a digital signal.
  • Page 126 Setpoint preselection via switch and potentiometer The setpoint and the direction of rotation (CCW-Stop-CW) Accessories required for the 8200 motec: for the 8200 motec frequency inverter is preset via the – Standard I/O function module switch/potentiometer. Operation after shutdown (Stop) takes –...
  • Page 127 Application examples Adjustment applications (speed control) Preselection of fixed setpoints The setpoint for the 8200 motec frequency inverter is Accessories required for the 8200 motec: preset using two fixed setpoints (JOG). Three setpoints are – Standard I/O function module entered on the 8200 motec via the keypad. These –...
  • Page 128 Adjustment applications (speed control) Setpoint preselection via the UP/DOWN function Two digital signals (UP and DOWN) are used to set the Accessories required for the 8200 motec: fail-safe setpoint for the frequency inverter. The signals – Standard I/O function module can e.g.
  • Page 129 Application examples Adjustment applications (speed control) Setpoint preselection via the Keypad The setpoint for the 8200 motec frequency inverter is Accessories required for the 8200 motec: preset using keys 7 and 6 on the Keypad. A change of – Keypad direction of rotation is possible.
  • Page 130 Tip: Lenze three-phase AC motors and Lenze geared motors can be supplied with the Lenze pulse encoder ITD21 (512/2048 increments, HTL output signals). This makes it possible to set up two-track speed feedback (tracks A and B) when using the Application I/O function module.
  • Page 131 On-site facility for stopping the pump Required drive components: – Lenze gearbox/ three-phase AC motor – 8200 motec frequency inverter with Application I/O function module CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze...
  • Page 132 Lamp on = ready for operation : Only use one pressure sensor You will find more detailed information about this application example in the Operating Instructions for the 8200 motec. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze...
  • Page 133 Master setpoint ~V 1 Dancer potentiometer You will find more detailed information about this application example in the Operating Instructions for the 8200 motec. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 5-18...
  • Page 134 Application examples Group drive If the 8200 motec is mounted on the wall, a number of Installation information motors can be connected to the motec in parallel in "V/f • The parallel wiring is connected outside the motec, e.g. characteristic control" control mode.
  • Page 135 Conditions Functions used • Compressor 1 runs under the control of an 8200 motec. • Controller enable/inhibit function for starting and stopping • Compressor 2 has a fixed connection to the mains and is • Internal process controller for pressure control.
  • Page 136 Application examples Setpoint summation Conveyor systems, pumps etc. are often operated at a The 8200 motec adds the two analog setpoints and then basic speed which can be increased as required. increases the speed of the motor accordingly. Here, the speed is implemented by the 8200 motec by...
  • Page 137 You will find more detailed information about this application example in the Operating Instructions for the 8200 motec. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 5-22 8200 motec/starttec en 12/03...
  • Page 138 2 motec 1 x 1: Mains connection terminal on the 8200 motec; x 3: Connection terminals on the Standard I/O function module; x 5: Mains bus connector (option) * Use a switch/potentiometer unit (type E82ZBU) (see page 4-24) CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 139 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
  • Page 140 8200 motec Services starttec Services Related documentation Fax order form Lenze worldwide 6-10 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 141 008000 24 46877 or send us an Passionate about what we do e-mail (Service@Lenze.de). For more direct assistance, you Lenze has put together a team that can provide much can of course contact your local Lenze service support more than just the necessary personnel and technical centre.
  • Page 142 All our technical documentation is available free of charge information about our products: in PDF format – Installation guidelines in three languages are supplied – Via Internet download from "www.lenze.de", with our products. "Downloads" area – Our system manuals for controllers, our communication –...
  • Page 143 • Small drives • Three-phase AC • DC Visit us at www.Lenze.com. Keypad XT Frequency inverter 8200 vector I/O system Geared motors CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...
  • Page 144 Communication interfaces multi-axis applications PC software Motor inverter Motor starter 8200 motec starttec Software packages Servomotors Small drives Brakes and clutches CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net Lenze 8200 motec/starttec en 12/03...

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