Engine disassembling and assembling
http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW...
Installing
Note:
For repairs that require the toothed belt
to be removed, carry out the toothed
belt adjustment as follows.
- Align marking on camshaft sprocket
with marking on drive belt guard.
CAUTION!
Before turning the camshaft, make
sure that the pistons are NOT at Top
Dead Center (TDC). With the belt
removed, there is danger of damage
from valve and piston interference.
- Install drive belt on crankshaft drive
belt sprocket and on intermediate
shaft drive belt sprocket (note
running direction when re-installing a
used belt.)
Note:
Disregard marking on intermediate shaft
drive belt sprocket.
- Install lower drive belt guard.
- Install coolant pump pulley.
- Install crankshaft vibration damper
and pulley (note installation position,
holes are offset).
- Turn crankshaft to place Cyl. 1 at
TDC.
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5/12/2004