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AndyMark TileRunner Original 6WD User Manual

AndyMark TileRunner Original 6WD User Manual

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User Guide
TileRunner Original 6WD (am-3437)
Variants:
TileRunner Limited Edition (am-3437_LE)
TileRunner Bulldozer (am-3437_bd)
TileRunner GTO (am-3437_gto)
TileRunner Hulk (am-3437_hulk)
TileRunner Omni Wheels (am-3437_omni)

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Summary of Contents for AndyMark TileRunner Original 6WD

  • Page 1 User Guide TileRunner Original 6WD (am-3437) Variants: TileRunner Limited Edition (am-3437_LE) TileRunner Bulldozer (am-3437_bd) TileRunner GTO (am-3437_gto) TileRunner Hulk (am-3437_hulk) TileRunner Omni Wheels (am-3437_omni)
  • Page 2 Additional Instructions Available We encourage customers to seek product information at AndyMark.com, contact us via e-mail at support@andymark.com, or call Toll-Free 877-868-4770 with questions about any of our products. 2018 Updates Updated PicoBox sets with added details about assembling a TileRunner GTO 2019 Updates 9-1-19: Updated instructions to match the new 6-32 Hex Head hardware;...
  • Page 3 TileRunner Original 6WD Bill of Materials Component Part Number Quantity Part Photo am-3392_Inside Chassis Inside Plate am-3392_Outside Chassis Outside Plate am-3393 4x4 Plate am-3394 Belly Pan am-3395 Peanut, 11.25" am-3398 Churro, 11.25" am-3399 Churro, 63mm 4” Stealth Wheel, 8mm am-2648*...
  • Page 4 am-2964a* NeveRest 40 Gearmotor Hall Effect Encoder am-2992* Cable Socket Head Cap am-1443 Screw, M3-0.5 x 5mm Self-Tapping Screw, am-1310 1/4-20 x 0.75 in Hex Head Cap Screw, am-1436 6-32 x 0.5 in am-1419 Nut, Nylock, 6-32 am-2768 Grease Packet Belt, Timing, HTD 5mm am-3378 pitch, 9mm wide, 93...
  • Page 5 40 Tooth Gear for am-3407 PicoBox 35 Tooth Gear for am-3408 (not incl. in PicoBox am-3437_LE) 45 Tooth Gear for am-3409 (not incl. in PicoBox am-3437_LE) am-1102 Nut, Nylock Jam 1/4-20 am-1111 Nut, Nylock M6-1.0 Hex Head Cap Screw, am-1424 6-32 x 0.75 in Hex Head Cap Screw, am-1437...
  • Page 6 Spacer, aluminum, 8mm am-3425 OD x 6.15mm ID x 15mm long Spacer, aluminum, am-3426 12.7mm OD x 6.15mm ID x 9mm long 6mm D Bore Double am-3215a Boss Nub w/Set Screw 6mm Round Bore am-3413a Double Boss Nub w/Set Screw 24 Tooth HTD Pulley, am-3401 6mm Bore...
  • Page 7 Center Wheel Assembly Instructions (QTY 2) NOTE: For a TileRunner GTO, Bulldozer, Omni, or Hulk, replace am-2648 with either am-2648_Blk , am- 2648_blue, or am-3612 as required. Step 1: Place a 6mm D-Bore Double Boss Nub Step 2: Flip the wheel over and secure the (am-3215a) into the center hole of a 4"...
  • Page 8 Corner Wheel Assembly Instructions (QTY 4) NOTE: For a TileRunner GTO, Bulldozer, Omni, or Hulk, replace am-2648 with either am-2648_Blk , am- 2648_blue, am-2948, or am-3612 as required. Step 1: Place a 6mm Round Bore Double Step 2: Flip the wheel over and secure the Nub to Boss Nub (am-3413a) into the center hole the wheel by threading two 6-32 x 1.25 in Hex of a 4"...
  • Page 9 PicoBox Gear Assembly Instructions (QTY 6) Step 1: Place a 6mm D-Bore Double Boss Step 2: Flip the gear over and secure the Nub to Nub (am-3215a) into the center hole of a the gear by threading four 6-32 x 0.5 in Hex Head 40 Tooth Gear for PicoBox (am-3407) and Screws (am-1436) into the Nub.
  • Page 10 PicoBox Duo and Chassis Assembly Instructions Step 1: Press a 6x12x4 Flanged Bearing (am- NOTE: Make sure the flange of the 3377) into the center 12mm hole of a PicoBox bearing is on the same side of the plate Duo gearbox plate (am-3405). NOTE: For a as the flanges, and is flush against the TileRunner GTO, use the PicoBox GEO sheet metal of the gearbox plate.
  • Page 11 PicoBox Duo and Chassis Assembly Instructions Step 6: Install the 9 mm long Aluminum Spacer Step 7: Install one Gear Assembly onto the (am-3426) on the center axle up against the center axle of the gearbox. Be sure to place the previously installed bearing.
  • Page 12 PicoBox Duo and Chassis Assembly Instructions Step 12: Insert four 1/4-20 x 1.75" Button Head Step 13: Place a PicoBox Spacer (am-3406) Screws (am-1420) into the side of the Inside over each of the four 1/4-20 screws on the side Plate with a single solid flange.
  • Page 13 PicoBox Duo and Chassis Assembly Instructions Step 18: Attach two 11.25" Churro Extrusions Step 17: Attach two 11.25" Peanut Extrusions (am- (am-3398) to the PicoBox Duo - TileRunner 3395) to one PicoBox Duo - TileRunner Inside Plate Assembly (on the same side of the plate as the Inside Plate Assembly (on the same side of the plate as the PicoBox Duo) at the indicated PicoBox Duo) at the indicated attachment points...
  • Page 14 PicoBox Duo and Chassis Assembly Instructions Step 23: Install a 0.25 in long Aluminum Spacer Step 24: Install the Center Wheel Assembly onto (am-3424) onto the Center Shaft. this shaft and over the spacer such that it is flush with the bottom of the cavity in the pulley. Lock the wheel in place using the #10-32 set screw on the Nub.
  • Page 15 PicoBox Duo and Chassis Assembly Instructions Step 27: Flip the plate over and press two more Step 26: Press a 6x12x4 Flanged Bearing (am- bearings into the end-most 12mm holes of the 3377) into the center 12mm hole of the Outside Outside Plate.
  • Page 16 Wheel Assembly at each end of the chassis to Install the screws and nuts at each end of the two ensure the wheel spacing is symmetrical. flanges on each Inside Plate. Step 36: Congratulations! You now have a complete TileRunner Original 6WD Chassis.
  • Page 17 TileRunner Variations TileRunner GTO (am-3437_gto) Bill of Materials Substitutes Component Part Number Quantity Part Photo am-3476 PicoBox GEO Plate 4” Stealth Wheel, 8mm am-2648_Blk Bore, 60A Durometer NeveRest Orbital 20 am-3637 Gearmotor TileRunner GTO Assembly Instruction Modifications: Center Wheel Assembly: Replace am-2648 with am-2648_Blk Corner Wheel Assembly: Replace am-2648 with am-2648_Blk PicoBox and Chassis Assembly: Replace am-3405 with am-3476 and am-2964a with am-3637.
  • Page 18 TileRunner BullDozer (am-3437_bd) Bill of Materials Substitutes Component Part Number Quantity Part Photo 4” Stealth Wheel, 8mm am-2648_Blue Bore, 50A Durometer NeveRest Classic 60 am-3103 Gearmotor TileRunner BullDozer Assembly Instruction Modifications: Center Wheel Assembly: Replace am-2648 with am-2648_Blue Corner Wheel Assembly: Replace am-2648 with am-2648_Blue PicoBox and Chassis Assembly: Replace am-2964a with am-3103...
  • Page 19 TileRunner Omni (am-3437_omni) Bill of Materials Substitutes Component Part Number Quantity Part Photo 4” Stealth Wheel, 8mm am-2648_Blk Bore, 60A Durometer 6-32 x 0.75 in Hex Head am-1424 Machine Screw FTC 4 in. Aluminum Omni am-2948 Wheel With 8mm Bore TileRunner Omni Assembly Instruction Modifications: Center Wheel Assembly: Replace am-2648 with am-2648_Blk Corner Wheel Assembly: Replace am-2648 with am-2948 and replace am-1437 screws with am-1424...
  • Page 20 TileRunner Hulk (am-3437_hulk) Bill of Materials Substitutes Component Part Number Quantity Part Photo 4 in Performance Wheel am-3612 with Nub Bore am-2611 10 ft. of Green Grippy Tread TileRunner Hulk Assembly Instruction Modifications: Tread Assembly: Step 1: Cut tread to a length long enough to wrap around the wheel with a 1” overlap. Narrow each end of the tread about 3/16”...
  • Page 21 TileRunner Hulk Assembly Instruction Modifications: Step 3: Thread the ziptie and the ends of the Step 2: Put both ends of the tread together with tread through the slot on the performance wheel. the rubber sides facing each other. Place a strong ziptie (am-1189 recommended) through the holes in the tread.