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Related Manuals for AndyMark Rover am-4100 PN8 Series
Summary of Contents for AndyMark Rover am-4100 PN8 Series
- Page 1 User Guide Rover 8” Pneumatic Drive (am-4100_PN8) Variants: am-4100k_PN8 am-4100m_PN8 am-4100mk_PN8...
- Page 2 Additional Instructions Available We encourage customers to seek product information at AndyMark.com, contact us via e-mail at support@andymark.com, or call Toll-Free 877-868-4770 with questions about any of our products. 2019 Updates 10-04-19: Initial Release 12-27-19: Revised Electrical Layout Rover Chassis Recommended Hand Tool List (not included)
- Page 3 Gearbox Assembly Bill of Materials Component Part Number Part Photo RedLine Motor with 16 Tooth Pinion am-3775a_16t Gear Installed Sport Two Motor Gearbox With No am-3984 Shaft 57 Sport 3 Inch Shaft am-3791 57 Sport Gearbox, 16:1, SD am-3972_016 2 Motor Sport Gearbox Pinion Shaft am-3988 57 Sport Flange Mount am-4132...
- Page 4 Chassis Assembly Bill of Materials Component Part Number Part Photo Rover Drive Rail am-4094 1/2 Inch Hex Bore Bearing, Flanged am-2986 1/2 Inch E-Clip am-0206 #25 Single Strand Riveted Roller am-0370 Chain, 10 Feet 17T Double Sprocket am-3999 Rover Wheel Shaft am-4133 Rover Idler Shaft am-4126...
- Page 5 10-32 x 0.375 Inch Socket Head Cap am-1359 Screw #10 x 0.75 Inch Fender Washer am-1523 Rover Chassis Bottom Plate, am-4100_bottom Polycarbonate 3/16 Inch Rivet, 0.376-0.5 Inch am-1340 Range Electronics Assembly Bill of Materials Component Part Number Part Photo M3 x 14mm Socket Head Cap Screw am-1367 M3 Nylock Nut am-1023...
- Page 6 120A Circuit Breaker am-0282 6mm Standoff ip-3749_standoff M3 x 10mm Socket Head Cap Screw am-1021 Hero Development Board am-3206 20 AWG White Ferrule Crimp am-3738_20 120 Ohm Resistor am-4111 Hero Power Cable am-4114 30 Amp Resetable Fuses am-4112 Rover Chassis Power Cable am-4113 12 Guage Red Black Bonded Wire am-0904_5...
- Page 7 Rover Chassis Top Plate, am-4100_top Polycarbonate 10-32 x 1.375 Inch Socket Head Cap am-1154 Screw Nylon Spacer ¾ Inch Long am-4107 10-32 Nylock Jam Nut am-1063 AM14U Family Horizontal Battery am-2940 Mount Strap Plate 10-32 x 2.75 Inch Socket Head Cap am-1397 Screw 10-32 Wing Nut...
- Page 8 Other ratios or wheel sizes (sold separately) can be used on the Rover chassis to suit your specific needs. *Stall Torque and Free Speed are calculated using the unmodified specs of a pair of AndyMark 775a RedLine Motors...
- Page 9 Gearbox Assembly Instructions (QTY 2) Step 2: The short output shaft needs to be replaced Step 1: The 57 Sport gearbox is pre-assembled with a with the longer 3 inch output shaft. Using a pair of cap on the back. Remove the four (4) #10-32 Socket snap ring pliers, remove the snap ring from the Head Cap Screws from the front of the gearbox and backside of the face plate.
- Page 10 Gearbox Assembly Instructions (QTY 2) Step 8: The two plates for the Sport 2 Motor Gearbox Step 7: The 57 Sport Gearbox Assembly is now should already have the bearings inserted but give complete. The Sport 2 Motor Gearbox and Motors will them a light press to make sure they are fully seated.
- Page 11 Gearbox Assembly Instructions (QTY 2) Step 14: Line up the motors with the bolts and insert Step 13: Add grease to the 16T pinion gears on the the boss of the motor into the void on the back plate 775a RedLine Motors before inserting the motors into of the gearbox.
- Page 12 Wheel Assembly Instructions (QTY 4) The Rover 8” Pneumatic Chassis includes four (4) high-traction wheels with a grippy rubber tire, a pneumatic inner tube, and a strong plastic hub. The nominal diameter for this wheel is actually 7.65 inch when inflated normally.
- Page 13 Wheel Assembly Instructions (QTY 4) Step 2: Install two (2) of the Hub Half for 8 inch Step 1: Insert the Inner Tube for 8 inch Pneumatic Pneumatic Wheel (am-0971_half) into the wheel with Wheel (am-0973) into the Tire for 8 inch Pneumatic the valve stem going through the opening in the hubs.
- Page 14 Chassis Assembly Instructions Step 2: Create two loops of #25 Chain (am-0370) with Step 1: Into one of the Rover Drive Rails (am-4094), 64 pins in each. This can be done with a DarkSoul #25 press two ½ Inch Flanged Hex Bearings (am-2986) into Chain Break (am-4024) (sold separately) or with a the face with the small holes adjacent to the bearing traditional chain break and a #25 Connecting Link for...
- Page 15 Chassis Assembly Instructions Step 7: Use two (2) #10-32 x 0.625 inch Socket Head Step 8: On the opposite face of tube, add three (3) Cap Screws (am-1007) on the inner wall and #10-32 more ½” Hex Bearings (am-2986). Align the hex to Nylock Jam Nuts (am-1063) to attach the gearbox to slide onto the shafts and press the bearings into the the tube.
- Page 16 Chassis Assembly Instructions Step 11: Place a 0.25 inch long Hex Spacer (am-3948- Step 12: Place a completed wheel assembly onto each 250) onto each of the two drive shafts. of the two drive shafts. The hub should be adjacent to the spacer and the valve stem should be away from the Side Rail.
- Page 17 Chassis Assembly Instructions Step 15: With the rounded edges of the Rover End Rails still on top, place the Rover Chassis Bottom Plate (am- 4100_bottom) on top of the four rails oriented as shown below (the small groove should be on the bottom face on the right, as seen below).
- Page 18 Electronics Assembly Instructions Step 1: The Rover 8” Pneumatic Chassis is designed to use four (4) Victor SPX (am-3748) speed controllers and a Hero Development Board (am-3206). The Rover Chassis Bottom Plate (am-4100_bottom) has mounting holes for all pre-selected components. The following steps cover how and where to install the components but wires have been removed from the images for clarity.
- Page 19 Electronics Assembly Instructions Step 4: Attach the CAN Connector (am-4130) to the Step 5: Add PowerPoles (am-2198) to the four power Bottom Plate using two (2) #10-32 x 0.5 long inch leads on each Victor SPX. Red PowerPoles should be Button Head Cap Screws (am-1512) and #10-32 added to the Red and White leads and black Nylock Jam Nuts (am-1063) on the underside of the...
- Page 20 Electronics Assembly Instructions Step 10: Attach the 120A Circuit Breaker (am-0282) Step 11: Press the smaller end of four (4) 6mm on the other side of the robot using two (2) ¼-20 x 1.0 Standoffs (am-3749_standoff) into the top side of the inch long Socket Head Cap Screws (am-1341) and ¼- Bottom Plate and secure from underneath with four 20 Nylock Nuts (am-1015) on the underside of the...
- Page 21 Electronics Assembly Instructions Step 17: Insert five (5) 30 Amp Resettable Fuses (am-4113) into the terminals of the PowerPole Distribution Board. Step 18: From the 12 Guage Red and Black Bonded Wire (am-0904_05), cut four extensions long enough to connect the white/green wires from the Victors to the motors. One end of each extension will need PowerPoles (am-2198) and the other end will need Yellow Space Connectors (am-2211) (alternatively this end can be soldered directly to the motor terminals).
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Page 22: Wiring Diagram
Programming: The default source code for the Rover RedLine Motor: The back of the RedLine motor has a 8 Inch Pneumatic Chassis can be found at positive and negative terminal. The positive terminal https://github.com/AndyMark/RoverPneumaticDrive. is in the black plastic housing with a notch: NOTCH... - Page 23 Configurations Rover is designed to use four (4) 8” Pneumatic Wheels but can be configured in other ways. Users can swap wheels to other sizes, including 4” and 6” wheels. With 4” wheels, a 6-wheel configuration is also possible. Users can even move the end rails inboard to create a frame opening or an H configuration.
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