Table of Contents
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Operator's Technical Manual Table of Contents
Honda Engine Driven 2BE6.5H Portable Pump
DESCRIPTION
Introduction to the Darley 2BE6.5H Portable Pump --------------------------------------- 1200569--------
Performance Curves ----------------------------------------------------------------------------- --------------
Operation, & Maintenance--------------------------------------------------------------------- 1200569--------
Quick Start Instructions ------------------------------------------------------------------------- ------------
Starting and Operating the Pump --------------------------------------------------------- ------------
Shutting Down and Stowing the Pump--------------------------------------------------- ------------
Switching Fuel Tanks----------------------------------------------------------------------- ------------
Preparation for Priming ------------------------------------------------------------------------- ------------
Priming and Starting the Pump----------------------------------------------------------------- ------------
Emergency Starting with a Broken Recoil Starter -------------------------------------- ------------
Emergency Shutdown ---------------------------------------------------------------------- ------------
Running and Maintaining the Pump and Engine -------------------------------------------- ------------
To Connect the Fuel Hose ----------------------------------------------------------------- ------------
To Disconnect the Fuel Hose -------------------------------------------------------------- ------------
Preventative Maintenance Quick Reference--------------------------------------------- ------------
Packing the Pump Unit's Kit Container-------------------------------------------------- ------------
Unpacking the Pump Unit's Kit Container ---------------------------------------------- ------------
Related Drawings
2BE6.5H Layout (Exploded View)------------------------------------------------------ DBC0502-------
2BE6.5H Assembly Cross Section ------------------------------------------------------ DBC0503-------
Instructions - Seal Installation, 2BE6.5H ----------------------------------------------- 1201004--------
Primer - Hand (Exploded View) -------------------------------------------------------- DGC0214-------
Kit - 2.5 Gal. Fuel Tank 2BE6.5H ------------------------------------------------------ DGM1108 ------
Fuel Hose Assembly ---------------------------------------------------------------------- DGM1109 ------
2BE6.5H Layout (Dimensional) -------------------------------------------------------- DBD0302-------
Photos---------------------------------------------------------------------------------------------- ------------
Repair Service Instructions, Type 2BE6.5H Portable Pump ------------------------------ 1200569--------
Pump Disassembly for Overhaul--------------------------------------------------------------- ------------
Parts Inspection and Measurement ------------------------------------------------------------ ------------
Pump Assembly ---------------------------------------------------------------------------------- ------------
Assembly Tips ------------------------------------------------------------------------------- ------------
Assembly ------------------------------------------------------------------------------------- ------------
Replacing the Discharge Check Valve -------------------------------------------------------- ------------
Replacing the Primer Cup----------------------------------------------------------------------- ------------
Tool Drawings
Press Arbor for Assembling 1843300 to 2907700--------------------------------------- X4872---------
Bar - Seal Assembly ------------------------------------------------------------------------- X4926---------
Plate - Seal Ring Assembly ----------------------------------------------------------------- X4927---------
Spare Parts Kits --------------------------------------------------------------------------------------- ------------
Pump And Accessory Maintenance ---------------------------------------------------------------- ------------
Engine Maintenance ---------------------------------------------------------------------------------- ------------
Trouble Shooting-------------------------------------------------------------------------------------- ------------
Model: 2BE6.5H
IF FURTHER INFORMATION IS NEEDED, CALL W.S. DARLEY & CO. IN
CHIPPEWA FALLS, WI. AT 800-634-7812 or 715-726-2650
Prepared by: TED
Approved by: MCR
© W.S. Darley & Co.
For Darley
Pump Serial Number:
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Rev. #: 13
15May2006
1200569.doc
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Table of Contents
Related Manuals for DARLEY 2BE6.5H
Summary of Contents for DARLEY 2BE6.5H
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Page 1: Table Of Contents
2BE6.5H Assembly Cross Section ------------------------------------------------------ DBC0503------- Instructions - Seal Installation, 2BE6.5H ----------------------------------------------- 1201004-------- Primer - Hand (Exploded View) -------------------------------------------------------- DGC0214------- Kit - 2.5 Gal. Fuel Tank 2BE6.5H ------------------------------------------------------ DGM1108 ------ Fuel Hose Assembly ---------------------------------------------------------------------- DGM1109 ------ 2BE6.5H Layout (Dimensional) -------------------------------------------------------- DBD0302------- Photos---------------------------------------------------------------------------------------------- ------------ Repair Service Instructions, Type 2BE6.5H Portable Pump ------------------------------ 1200569--------... -
Page 2: Introduction To The Darley 2Be6.5H Portable Pump
The Darley 2BE6.5H portable dewatering/fire pump unit is manufactured by W.S. Darley & Company in Chippewa Falls, WI, U.S.A. It consists of the Darley 2BE pump coupled to a 6.5 horsepower Honda GX- 200 gasoline engine, and is mounted on an aluminum frame for easy transport to the scene of the emergency. -
Page 3: Performance Curves
Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 4: Operation, & Maintenance
Operating and Maintenance Instructions For Darley Model 2BE6.5H Portable Pump Quick Start Instructions WARNING: DO NOT USE THIS PUMP BELOW DECKS OR IN CONFINED SPACES WARNING: THIS PUMP IS NOT TO BE USED TO PUMP FLAMMABLE LIQUIDS DANGER: CONTENTS OF THE FUEL CAN ARE FLAMMABLE OR COMBUSTIBLE VAPORS CAN EXPLODE. -
Page 5: Shutting Down And Stowing The Pump
Notify maintenance personnel of any problems encountered during or after operations. Read and Understand the Honda GX200 Engine’s Owner’s Manual Before Operating This Unit Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 6: Switching Fuel Tanks
NOTE: For optimal engine performance and engine life, always use strained or filtered gasoline with an octane rating of 86 or higher. NOTE: The fuel tank contains adequate fuel for four hours of run time. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 7: Preparation For Priming
Do not start the engine until everything is ready for pumping, with the hose couplings properly latched, the fuel line connected, fuel valve turned on, ignition switch turned on, and the pump primed. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 8: Priming And Starting The Pump
Other alternative means for shutting down the engine include closing the fuel valve or disconnecting the fuel line. The engine will shut down in approximately 30 seconds. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 9: Running And Maintaining The Pump And Engine
Spray the fitting cams of the suction and discharge hoses with silicone lubricant spray. • Allow the entire contents to dry before sealing it into the storage container. IF FURTHER INFORMATION IS NEEDED, CALL W.S. DARLEY & CO. IN CHIPPEWA FALLS, WI. AT 800-634-7812 or 715-726-2650 Prepared by: TED Rev. -
Page 10: Preventative Maintenance Quick Reference
Replace paper air filter element or every 1 year Replace spark plug Check idle speed and adjust if necessary Check and adjust valve clearance Clean fuel tank Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 11: Packing The Pump Unit's Kit Container
Approximately 2 raps of suction hose will fit along side the fuel tank, one on top of the other. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... - Page 12 11. The flashlight, and laminated instruction card lay on top of the outer plastic bag so that they do not interfere with the kit container cover, as shown above. 12. Install the kit container cover and locking ring. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc...
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Page 13: Unpacking The Pump Unit's Kit Container
5. Lift the pump unit out of the kit container. This will bring the remainder of the suction hose out of the kit container. 6. Open the inner plastic bag. 7. Remove the discharge hose from the plastic bag. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 21: Photos
Darley 2BE6.5H Portable Dewatering/Fire Fighting Pump Unit Manufactured by W.S. Darley & Company in Chippewa Falls, WI, U.S.A. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 22: Repair Service Instructions Type 2Be6.5H Portable Pump
W.S. Darley & Co. Repair Service Instructions Type 2BE6.5H Portable Pump Suggested Tools, Supplies, and Support Equipment for Performing Repairs & Overhaul ⎯ 3/16” Deep Socket ⎯ X4872 Seal Sleeve Press Tool ⎯ 7/16” Wrench (see drawing at the end) ⎯... -
Page 23: Pump Disassembly For Overhaul
Original impeller seal ring O.D. (18) ------------------- 3.2991/3.2969” Original seal ring I.D. (24) ---------------------------------3.316/3.314” Original diametral clearance -------------------------------- .019/.015” Maximum allowable diametral clearance -------------------- .025” Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 24: Pump Assembly
8. Apply a light coating of marine grade grease to the entire engine shaft, except for the threaded portion. DO NOT put grease on the threaded portion of the shaft; the threads must be clean and dry. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 25: Replacing The Discharge Check Valve
Final torque for the 3/8” NC fasteners should be 140 in-lb. Note: The smaller washer on the discharge check valve gasket faces the pump casing. Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc... -
Page 26: Replacing The Primer Cup
4 o’clock position when installed on the pump unit. 12. Tighten the socket set screw (15) which locks the cylinder head (10) from unscrewing. IF FURTHER INFORMATION IS NEEDED, CALL W.S. DARLEY & CO. IN CHIPPEWA FALLS, WI. AT 800-634-7812 or 715-726-2650 Prepared by: TED Rev. -
Page 30: Bar, Seal Assembly
Spark Plug – NGK BPR6ES 4218800 Parts can be ordered from the W. S. Darley & Co. in Chippewa Falls, WI, by calling 800-634-7812 or 715-726-2650 and asking for customer service. For faster, more accurate service, please have your pump serial number ready. -
Page 31: Pump And Accessory Maintenance
Pump & Accessory Maintenance: 2BE6.5H PUMP AND ACCESSORY MAINTENANCE REQUIREMENTS SYSTEM ID ACTION INTERVAL MNT LVL SPARES REQUIRED/DWG NO. TOOLS/SE REQUIRED PMS NUMBER Pump Replace seal Upon failure Unit Seal/Furon Mechanical, 1.12, p/n 1843400 X4926 Seal Pressing tool Assembly (See dwgs. #DBC0503 & #1201004) 1.5"... - Page 32 USCG p/n NSN 5340-01-144-7003 Replace other accessories Upon failure Depot Flashlight, p/n 4427200 (flashlight, instruction card & Instruction card, p/n 1200571 starting rope) Starting rope, p/n 4218000 Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc...
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Page 33: Engine Maintenance
Every 300 hrs of ops Unit Air filter, Honda p/n 17210-ZE1-505 Replace fuel filter Every 300 hrs. of ops Unit Fuel filter, Honda p/n 16910-ZE8-015 Fuel Filter, Darley p/n 4207201 Check fuel line Quarterly Unit Replace fuel line Upon failure Unit Hose, .25 x 1.75 fuel, p/n 4402325... -
Page 34: Troubleshooting
TRY DRAFTING WITH A DIFFERENT SUCTION HOSE. PLUGGED SUCTION SCREEN. CLEAN DEBRIS OUT OF SCREEN. WORN IMPELLERS AND SEAL REPLACE WORN IMPELLERS AND SEAL RINGS TO MEET W. S. DARLEY RINGS. SPECIFICATIONS. PRESSURE OUTPUT OF PUMP ABOVE CAUSES OF LOW CHECK ALL OF THE ABOVE CAUSES OF LOW CAPACITY AS THEY CAN IS LOW. - Page 35 START WITH THROTTLE LEVER IN (ENGINE FLOODED) FAST OR FULL OPEN POSITION. ENGINE LACKS POWER AIR FILTER CLOGGED CLEAN OR REPLACE AIR FILTER. BAD FUEL USE FRESH FUEL Prepared by: TED Rev. #: 13 Approved by: MCR 15May2006 © W.S. Darley & Co. 1200569.doc...
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