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Stellar Hearth Products 4-PR-GL-R Installation And Operating Manual

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THIS IS FOR ANY EXAMPLE ONLY. EACH CUSTOM PROJECT GETS ITS OWN MANUAL
www.stellarhearth.com
Custom Fireplace Program
Co-linear Direct Vent Gas Fireplaces
CUSTOM PIER FIREPLACE
MODEL: 4-PR-GL-R
PROJECT: 19879
Installation and Operating Manual
Natural & Propane Gas
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
—
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Stellar Hearth Products
TM,
a division of Hearth & Home Technologies
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
®
- 16873 Fish Point Rd SE, Prior Lake, MN 55372
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Summary of Contents for Stellar Hearth Products 4-PR-GL-R

  • Page 1 THIS IS FOR ANY EXAMPLE ONLY. EACH CUSTOM PROJECT GETS ITS OWN MANUAL www.stellarhearth.com Custom Fireplace Program Co-linear Direct Vent Gas Fireplaces CUSTOM PIER FIREPLACE MODEL: 4-PR-GL-R PROJECT: 19879 Installation and Operating Manual Natural & Propane Gas Installer: Leave this manual with the appliance.
  • Page 2 Page 2 INS_CUST UL REV E...

  • Page 3: Table Of Contents

    I. Roof Termination Cap Installation With Damper I.2. Roof Termination Cap Installation Without Damper J.1. Wall Termination Cap Installation With Damper J.2. Wall Termination Cap Installation With Damper K. Outside Air Intake L. Changing Outside Air From The Side To The Bottom Page 3 INS_19879 (4-PR-GL-R)

  • Page 4: Safety Information

    1 - SAFETY INFORMATION This fireplace complies with ANSI Z21.50-2016/CSA 2.22-2016 “VENTED GAS FIREPLACE”. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 A. SAFETY ICON DESIGNATIONS Various safety icons appear throughout this installation manual. Please familiarize yourself with the icons making sure you understand the serious consequences that may occur if ignored or of handling the products inappropriately. IMPORTANT NOTE HOT GLASS WARNING This indicates additional instructions that you should consider...

  • Page 5: Specifications

    Dimensions in green are the allowable finishing dimensions and the minimum required to allow the fireplace glass to fit in to place. Finishing materials must not overlap these dimensions. 3" 15" 5/8" 1/2" 48" 24" 42" 2X 5/8" Page 5 INS_19879 (4-PR-GL-R)

  • Page 6: Clearances

    2 - FIREPLACE SPECIFICATIONS WARNING: NON-COMBUSTIBLE ZONE: USE ONLY NON-COMBUSTIBLE MATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLACE. DO NOT USE WOOD, SHEETROCK, ETC., IN THIS ZONE. NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. REFER TO PAGE 12-15 FOR MORE INFORMATION. B. CLEARANCES From unit left & right sides 1" 25mm To flooring under fireplace Unit top to ceiling 6" 152mm Unit side to adjacent sidewall 1" 25mm 2X 8 1/2"...

  • Page 7: Installation Overview

    Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace. • This fireplace may be installed in a bedroom. 3 - PREPARE THE FIREPLACE CAUTION: FIREPLACE IS NOT LOAD-BEARING. NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. Page 7 INS_19879 (4-PR-GL-R)

  • Page 8: Standoff Installation

    3 - PREPARE THE FIREPLACE CAUTION: FIREPLACE IS NOT LOAD-BEARING. NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. A. STANDOFF INSTALLATION LOOSEN SCREW LOOSEN SCREW AND FOLD EACH AND FOLD EACH STANDOFF STANDOFF LOOSENED SCREW LOOSENED SCREW REMOVE REMOVE SECOND SCREW SECOND SCREW PIVOT FOLDED STANDOFF...

  • Page 9: Nailing Tab Installation

    Refer to Figure 3B.5 Depending on your installation and how you frame it out, you may not use the provided nailing flanges. Your fireplace design may be different than what is shown in example. 1" Figure 3B.4 Figure 3B.5 Page 9 INS_19879 (4-PR-GL-R)

  • Page 10: Support Brackets

    3 - PREPARE THE FIREPLACE C. SUPPORT BRACKETS The hood must be supported at specific locations using 1/4-20 UNC threaded rods. Temporary support brackets are put in place for shipping and installation support and must stay in place until fireplace hood is fully supported. Install the threaded rods in the appropriate locations as noted below.

  • Page 11: B.threaded Rod Installation Option

    Use a quick link to connect the eye bolt to the reverse thread side of the turnbuckle. • Thread the threaded rod into the normal side of the turnbuckle. • Use the locktight or jam nuts to secrure the turnbuckle from loosening. Page 11 INS_19879 (4-PR-GL-R)

  • Page 12: Important Framing Notes

    4 - FRAMING NOTE: Framing dimensions should allow for wall covering thickness and fireplace facing materials. When using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. CAUTION: Install fireplace on metal, concrete or hard wood surface extending the full width and depth of fireplace. CAUTION: Vent cap location must be in compliance with guidelines on pages 21-23 of this manual. If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight. Build hearth to desired size and height. If a hearth extension is desired, combustible material may be used.

  • Page 13: Framing Dimensions

    31” 53-13/32” NO COMBUSTIBLE MATERIAL WITHIN 6” OF THE TOP OF THE FIREPLACE 6" Combustible finishing 54” materials allowed over the 3” trim . 48” DO NOT overlap the glass. Applies to both sides and end. Page 13 INS_19879 (4-PR-GL-R)

  • Page 14: Mantel Requirements

    5 - MANTEL REQUIREMENTS NON-COMBUSTIBLE ZONE - USING THE PROVIDED 1/2" STANDOFFS The fireplace has standoffs installed on the front of the fireplace standard from the factory. They are located on the upper left, center and right front of the fireplace and are to ensure that the 1/2" [12.7mm] required clearance to combustibles on the surface of the fireplace is maintained.

  • Page 15: Non-Combustible Zone Not Using 1/2" Standoffs

    3” TOP TRIM COMBUSTIBLE MANTEL GLASS VIEWING AREA BOTTOM 3” TRIM COMBUSTIBLE HEARTH COMBUSTIBLE OR NON-COMBUSTIBLE MATERIAL SINGLE SIDED EXAMPLE: RIGHT SIDE VIEW APPLIES TO BOTH SIDES AND ENDS IF USING A MULTI-SIDED FIREPLACE Figure 5 NOTE: Refer to Page 35 for more information on finishing the wall. Page 15 INS_19879 (4-PR-GL-R)

  • Page 16: Glass Frame Assembly

    6 - GLASS FRAME ASSEMBLY A. GLASS FRAME ASSEMBLY IDENTIFICATION GLASS GLASS Upper Groove Quality Suction Cup LOWER FILLER STRIP SITS OVER GLASS CLIPS LOWER FILLER STRIP SITS OVER GLASS CLIPS Lower Groove GLASS CLIP GLASS CLIP Figure 6B.1 Figure 6A CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THE INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY.

  • Page 17: Install Glass Frame Assembly/Glass Edge Protectors

    Sit the glass on a padded surface to protect it. IMPORTANT: Protect the glass's edges. Remove the lower trim piece that sits between the layer of glass. Remove the inner trim vertical pieces. Using the suction cups, remove the inner pieces in the same manner. Page 17 INS_19879 (4-PR-GL-R)

  • Page 18: Gas Line Specifications

    7 - GAS LINE SPECIFICATIONS & ACCESS This fireplace is manufactured for use with Natural Gas or Propane. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi. NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa). NOTE: For high altitude installations, consult Stellar Hearth Products directly for proper rating methods. GAS LINE CONNECTION Propane 11.0 inches W.C. 7.0 inches W.C. MINIMUM INLET GAS PRESSURE (recommended) (recommended) MAXIMUM INLET GAS PRESSURE 14.0 inches W.C. 10.0 inches W.C. MANIFOLD PRESSURE (HI) 10.0 inches W.C.

  • Page 19: Wall Pass-Through

    Vent runs are approved for up to 100 feet with quantity of 11, 90 degree elbows. This is not the case with all instances. You must have venting scenario approved by Stellar Hearth Products. RS012 Powervent from Enervex is approved for use with this Stellar fireplaces.

  • Page 20: In-Line Powervent Preparations- Rsif 180

    8 - VENTING D. IN-LINE POWERVENT PREPARATIONS- RSIF 180 - PROJECT 19879 DOES NOT USE D. IN-LINE POWERVENT PREPARATIONS 10" B-Vent Intake Collar- RSIF 180 RSIF 180 - Figure 8D.2 When installing a fireplace in conjunction with the Enervex RSIF180 In-Line Powervent System, you will need to attach the provided 10" B-vent collar (Figure 8D.1) to the intake side of the powervent which is the side opposite from the fan motor.

  • Page 21: Vertical Terminations

    P. Above furnace exhaust or inlet - 12" (305 mm). *Clearance must be in accordance with local installation codes & the requirements of the gas supplier. NOTE: A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings. VENT TERMINAL SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Figure 8G.1 Page 21 INS_19879 (4-PR-GL-R)
  • Page 22 8 - VENTING G. HORIZONTAL TERMINATION VENT CAP LOCATION & CLEARANCES Inside Corner Outside Corner Recessed Location A = Combustible 24” (609.6mm) F = Combustible 6” (152mm) = Non-combustible 6” (152mm) = Non-combustible 12” (304.8mm) Balcony Balcony with perpendicular side wall with no side wall C = Clearance from corner in recessed location = Combustible 24”...

  • Page 23: Vertical Cap Location & Clearances

    2.27 snowy regions OVER 20/12 TO 21/12 2.44 24” MIN (610MM) 24” MIN* (610MM) * = 24” TO A COMBUSTIBLE SIDE WALL 12” TO A NON-COMBUSTIBLE SIDE WALL IMPORTANT: ALL DIMENSIONS ARE FROM THE EDGE OF THE CAP Figure 8H Page 23 INS_19879 (4-PR-GL-R)

  • Page 24: Roof Termination Cap Installation With Damper

    8 - VENTING I. ROOF TERMINATION CAP INSTALLATION - WITH AND WITHOUT DAMPER POWERVENT MOUNTING BRACKETS OR DRILL MOUNTING HOLES TO MATCH BASE INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE MECHANICAL OPTIONAL FLUE DAMPER Roof Termination With Optional Damper Figure 8I.1 POWERVENT MOUNTING BRACKETS...

  • Page 25: Wall Termination Cap Installation With Damper

    8" = 11-3/4" W X 11-3/4" H 10" = 13-1/4"" W X 13-1/4" H DRILL 1/4” HOLES TO MATCH POWER VENT BASE INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE USE APPROPRIATE HEAVY DUTY FASTENERS TO SECURE POWER VENT Wall Termination Without Optional Damper Figure 8J.2 Page 25 INS_19879 (4-PR-GL-R)

  • Page 26: Outside Air Intake

    8 - VENTING K. INTAKE AIR - IF RUNNING FLUE TO OUTSIDE - NOT APPLICABLE L. AIR IINAKE - IF USING ROOM AIR (PROJECT 19879) This fireplace takes combustion air from the house. MAKE-UP AIR IS REQUIRED. Local codes must be followed. The make-up air must be sized appropriately for all appliances that require room air.

  • Page 27: Electrical

    2X 6 13/32" KNOCK OUT 8 29/32" 22 3/32" 2X 4" BY 3" GAS KNOCK OUTS 2X 5 9/16" 3X 3" 2X 6 13/16" GAS KNOCK 1 11/16" 1 1/2" 3 7/16" 2 3/4" 10 5/8" Figure 8A Page 27 INS_19879 (4-PR-GL-R)

  • Page 28: Wiring - At Install

    9 - GALAXY - ELECTRIC B. FIELD WIRING (AT INSTALL) Supply Powervent Voltage Chart Voltage Chart (N/L1) FUNCTION FUNCTION NOTES: 1 120 VAC SW2 LIGHTS 1 120 VAC SW2 LIGHTS 120 VOLT LOOP 2 120VAC SW2 LIGHTS 2 120VAC SW2 LIGHTS 120 VOLT LOOP 3 120VAC SW1 MAIN FLAME 3 120VAC SW1 MAIN FLAME 120 VOLT LOOP...

  • Page 29: Wiring - Service & Troubleshooting

    9 - GALAXY - ELECTRIC C. FIELD WIRING (SERVICE & TROUBLESHOOTING) Page 29 INS_19879 (4-PR-GL-R)

  • Page 30: Terminals 1 & 2 - Led Lights

    9 - GALAXY - ELECTRIC D.1 TERMINALS 1 & 2 - LED Lights Figure 9D.1 Terminals 1 & 2 D.2 TERMINALS 3 & 4 - Main Flame Figure 9D.2 Terminals 3 & 4 Page 30 INS_CUST UL REV E...

  • Page 31: Terminals 5 & 6 - Fireplace Power

    9 - GALAXY - ELECTRIC D.3 TERMINALS 5 & 6 - Fireplace Power GROUND - LOCATE THE GREEN WIRE CLUSTER CONNECT THE GREEN WIRE TAIL TO BUILDING GROUND Figure 9D.3 Terminals 5 & 6 D.4 TERMINALS 7 & 8 - Powervent Connection Figure 9D.4 Terminals 7 & 8 Page 31 INS_19879 (4-PR-GL-R)

  • Page 32: Terminals 9 & 10 - Flue Damper Connection

    9 - GALAXY - ELECTRIC D.5 TERMINALS 9 & 10 - OPTIONAL Flue Damper Connection OPTIONAL NOTE: OPTIONAL IF A DAMPER IS NOT USED DO NOT CONNECT ANYTHING TO TERMINALS 9 & 10 Figure 9D.5 Terminals 9 & 10 Page 32 INS_CUST UL REV E...

  • Page 33: Terminals 11 & 12 - Flue Damper Prove

    9 - GALAXY - ELECTRIC D.6 TERMINALS 11 & 12 - OPTIONAL Flue Damper Prove OPTIONAL NOTE: OPTIONAL IF A DAMPER IS NOT USED TERMINALS 11 AND 12 HAVE A JUMPER ACROSS THEM Figure 9D.6 Terminals 11 & 12 Page 33 INS_19879 (4-PR-GL-R)

  • Page 34: Finishing The Wall

    10 - FINISHING A.1 FINISHING THE WALL - USING THE PROVIDED 1/2" STANDOFFS NOTE: REFER TO DIMENSIONS SECTION FOR ALLOWABLE FINISHING DIMENSIONS REQUIRED TO FIT THE GLASS PANELS INTO THE FIREPLACE. FINISHING MATERIALS MUST NOT OVERLAP THE DIMENSIONS HIGHLIGHTED IN GREEN ON PAGE 5. NEVER COVER THE GLASS WITH FINISHING MATERIALS. NOTE: DO NOT PIERCE ANY OF THE BLACK PAINTED SURFACES WITH SCREWS, RIVETS, ETC. THIS INCLUDES THE 3" BLACK TOP AND BOTTOM GLASS TRIM AND ANY PAINTED SIDES ADJACENT TO THE GLASS. NOTE: REFER TO MANTEL REQUIREMENTS: NON-COMBUSTIBLE ZONE USING PROVIDED 1/2" STANDOFFS FOR MORE INFORMATION (PAGE 14).

  • Page 35: Finishing The Wall Not Using The 1/2" Standoffs

    (shown above), side, back and inside behind the glass. Please take consideration of which option will be used to access the components for service later during planning. I. Combustible framing and finishing materials allowed. Page 35 INS_19879 (4-PR-GL-R)

  • Page 36: Lighting & Shutdown

    11 - LIGHTING & SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING STOP: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. UE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. It is important to make sure the termination cap remains unobstructed at all times from snow, ice, leaves or other debris. •...

  • Page 37: If The Fireplace Doesn't Light

    If you don't smell gas, go to next step. Turn ON all electrical power to fireplace. Turn fireplace on at switch. Figure 11B CAUTION: If fireplace will not operate, follow instructions TURNING OFF GAS TO FIREPLACE and call your service technician or the gas supplier. NOTE: When fireplace is initially lit, condensation will appear on the glass; this is normal in all gas fireplaces and will disappear after several minutes. Page 37 INS_19879 (4-PR-GL-R)

  • Page 38: Pressure Testing

    NOTE: DO NOT SUBSTITUTE THE SUPPLIED MEDIA WITH ANY Figure 12A OTHER KIND OF MEDIA WITHOUT WRITTEN APPROVAL OF STELLAR HEARTH PRODUCTS. B. FLAME APPEARANCE Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics.

  • Page 39: Maintenance

    Vacuum Switch Cleveland Controls AFS-405 Flue Pipe Approved 8" 24vac Transformer Dayton 24vac 40 VA Orifices Custom 3X (#43) Glass Media American Specialty Glass TO BE DETERMINED Stellar Hearth Products ® a division of Hearth & Home Technologies 16873 Fish Point Rd SE, Prior Lake, MN 55372 952-224-4072 info@stellarhearth.com www.stellarhearth.com Page 39 INS_19879 (4-PR-GL-R)

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