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Pin 15 Must equal approximately 11.5 volts
-
If not approximately 11.5 volts, remove speed sensor to see if voltage recovers to 11.5 volts. If it
does return to 11.5 volts, replace speed sensor, if it does not return to 11.5 volts, check wiring
Pin 16 Must equal approximately 0 volts
-
If not approximately 0 volts, check terminal for being burnt/corroded. If terminal is clean,
controller may be defective.
Pin 14 While slowly turning the drive wheel, must toggle between 0 volts and approximately 4.5 volts
-
If not toggling, check wiring and if necessary replace Speed Sensor and magnet
Pin 11 (Pin 17 on 403E1/TB1) With Pedal Up, must equal approximately pack voltage
-
If not approximately pack voltage, check PC/Run Switch, solenoid coil and wiring for an open
condition
Pin 11 (Pin 17 on 403E1/TB1) With Pedal Down, must equal approximately 0 volts
-
If not approximately 0 volts, check terminal for being burnt/corroded. If terminal is clean,
controller may be defective.
Upgrade Note: If upgrading from 262 to the 403, pin 11 will need to be moved to pin 17 location.
Helpful Hints
DO NOT UNDER ESTIMATE THE IMPORTANCE OF MOTOR RESISTANCE CHECKS AND MAIN SOLENOID CHECKS.
MANY CART ISSUES ARE CAUSED BY BURNT/DAMAGED BRUSHES THAT WILL BE FOUND AS PART OF THE
ARMATURE RESISTANCE CHECK. ALSO A SHORTED ARMATURE AND FIELD WITHIN THE MOTOR WILL DAMAGE
THIS CONTROLLER.
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49-Tomberlin Emerge (262E1_262TB1_403TB1) Install Sheet-370 Rev 02 11/29/18
Sheet 4 of 4
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