Reznor EURO-C 4000 RJL Instruction Document
Reznor EURO-C 4000 RJL Instruction Document

Reznor EURO-C 4000 RJL Instruction Document

Gas-fired, balanced-flue or power-vented unit heater
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0307RJL-GBEN
EURO-C 4000 RJL
Gas-Fired, Balanced-Flue or Power-Vented Unit Heater
INSTRUCTION DOCUMENT
APPLIES FOR: Installation/Commissioning/Servicing
These appliances meet the following EC Directives
DIR CE 90/396/EEC:GAD
DIR CE 89/336/EEC: EMC
DIR 73/23/EEC: LVD
Please read this document carefully before commencing installation commissioning
and/or servicing.
Leave it with the user or attached to the appliance or gas service meter after installation
.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause property damage,
injury, or death. All work must be carried out by appropriately qualified persons.
Subject to modifications
Reznor U.K. Limited – Park Farm Road – Folkestone – Kent – England
Tel : 01303-259141 – Fax : 01303-850002
Euro-C 4000 RJL-GBEN
1/26

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  • Page 1 Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. All work must be carried out by appropriately qualified persons. Subject to modifications Reznor U.K. Limited – Park Farm Road – Folkestone – Kent – England Tel : 01303-259141 – Fax : 01303-850002 Euro-C 4000 RJL-GBEN...
  • Page 2: Table Of Contents

    A permanent electricity supply of 230 volts, 50 Hz, Main Burner Removal single phase is required. Main Burner Injectors Ignition System Model EURO-C 4000 RJL heaters are approved for Operating Gas Valve outdoor or rooftop application. Limit Controls Category II...
  • Page 3: Warranty

    (see figure 5). running to cool down the heat exchanger 2.0 TECHNICAL DATA 2.1 Specifications Table 1 - Model EURO-C 4000 RJL Specifications Model Heat input Heat Gas rate...
  • Page 4 1.00 27.8 36.9 4024 1.15 28.7 36.5 4030 1.20 27.5 36.5 4036 1.15 27.3 36.0 4047 1.15 26.7 34.8 4060 1.50 26.7 35.2 4072 1.45 25.1 34.7 4100 1.55 25.0 34.0 (1) with open service door Euro-C 4000 RJL-GBEN 4/26...
  • Page 5 2.2. Mounting flange & main dimensions Figure 1 : Dimensions for model 4011/15 Figure 2 : dimensions for models 4018/24/30/36/47/60/72 Euro-C 4000 RJL-GBEN 5/26...
  • Page 6 Figure 3 : Dimensions for model 4100 Weights (kg) 4011 4015 4018 4024 4030 4036 4047 4060 4072 4100 unit packaging total Euro-C 4000 RJL-GBEN 6/26...
  • Page 7: General Requirements

    Ensure that the air heater is installed in a level plain and that the surface onto which it is installed is 4060 8093 vibration free. 4072 9600 Care should be exercised when designing ducting 4100 16000 systems especially with regard to the application of Euro-C 4000 RJL-GBEN 7/26...
  • Page 8: Compartment Dimensions

    (50% minimum heat input) or the option 4015 modulating gas valve (30% minimum heat input) 4018 attention must be given to determine the 4024 maximum allowable airflow in function of the 4030 appropriate heat input. 4036 4047 4060 4072 4100 1800 Euro-C 4000 RJL-GBEN 8/26...
  • Page 9: Electrical Supply

    Electrical supply cable conductor size should be 1.5 mm. Fit the cord grip supplied with the heater. The EURO-C 4000 RJL air heaters must be earthen. length of conductors between the cord grip and the terminals must be such that in the event that the...
  • Page 10: Installation

    3.7 Gas Connection EURO-C 4000 RJL air heaters are designed to Ensure that the gas service includes a filter and has operate on either natural gas (G20) or propane been tested and purged in accordance with (G31) butane (G30) gas.
  • Page 11: Room Thermostat Siting

    *Ensure that an electrical isolator with two pole the appliance has been on stand-by for a prolonged separation with a minimum air break between period. poles of 3,0 mm has been fitted adjacent to the air heater. Euro-C 4000 RJL-GBEN 11/26...
  • Page 12: To Turn The Heater Off For Short Periods

    *Set room thermostat to lowest setting to turn EURO-C 4000 RJL air heaters are fitted with a OFF the burners. Replace the test point screw (if pressure sensitive, combustion air safety control removed) and with the main burner alight, test...
  • Page 13: Options

    Safe operation of the burner is only assured when do not adjust maximum or minimum settings the low rate setting is 50% or greater than the above or below the pressure stated on the high rate setting. data plate or in table 5. Euro-C 4000 RJL-GBEN 13/26...
  • Page 14 6mm hexagon wrench or a 10mm screw drier to turn adjustment screw for maximum pressure setting, clockwise to Table 5 : Models High/Low burner gas pressures and low rate consumption values EURO-C 4000 RJL 4011 4015 4018 4024...
  • Page 15: Modureg V7335A 2000 Series Modulation System

    Caution: check performance on the manometer. Reznor air heaters must be controlled so that burner start-up takes place in the high fire (100%) mode. FAULT FINDING “MODUREG” OPERATION : follow setting procedure for fault finding...
  • Page 16: Handing Over

    Cannot obtain Maximum or High fire : Reznor EURO-C 4000 RJL air heaters will operate Open circuit to regulator coil; with a minimum of maintenance. To ensure long Measure coil resistance = 127 Ω; life and satisfactory and safe performance, an air Short circuit between coil and casing;...
  • Page 17: Removal And Replacement Of Parts

    5 of this document. 7.0 Removal and replacement of parts EURO-C 4000 RJL air heaters must only be fitted with Reznor authorized replacement parts. These heaters must use certificated spare parts to comply with legislation.
  • Page 18: Main Burner Injectors

    13 Manifold & injectors 14 Ignition electrode 15 Relay K1.1 (not for UK/IE) Relay K1.2 (not applicable on EURO-C 4000 RJL) 16 Relay main ventilator (not applied on EURO-C 4000 RJL) 17 Electronic net filter 18 LC3 max limit controller with...
  • Page 19: Limit Controls

    7.6 Combustion air control pressure switch If it is determined that the air differential pressure switch needs replacing, use only Reznor authorized replacements that are designed for the air heater being serviced. These switches are calibrated to operate at the designed combustion airflow duty for each appliance size in the product range.
  • Page 20: Fault Finding

    Is the pressure tubing connected & in sound condition? Check venter motor Is there continuity between 7 & 9? Is the wheel dirty Replace pressure switch Clean the venter wheel Connect or replace tubing check pressure switch Euro-C 4000 RJL-GBEN 20/26...
  • Page 21 & clean ceramic insulation Is there 220 to 240V between terminals check multi 5 & N functional gas valve Check electronic ignition control Check flame signal. Is it Place in normal greater than 1,0 micro operation Amps? Euro-C 4000 RJL-GBEN 21/26...
  • Page 22 WARNING: Fault finding may only be carried out by appropriately qualified persons Note : EURO-C 4000 RJL air heaters are equipped with 2 limits (a recycling limit and a manual reset limit). During normal operation, neither limit should trip even if the main electric supply is interrupted during operation.
  • Page 23 Place the Does the fan system in Is there 220-240V operate ? normal at terminals N & 3? operation Replace the fan start relay Replace fan motor Euro-C 4000 RJL-GBEN 23/26...
  • Page 24: Parts List

    EURO-C 4100 <P setting out 56Pa (PN 30 60607 56) 10.0 GAS CONVERSION 10.1 Reznor EURO-C 4000 RJL air heaters are 10.4 Changes to carry out : designed to operate on natural, propane or for types 4011/4015/4018/4024/4030/4036 butane gas and will be supplied fitted for the natural gas : SIT Tandem 830.040 (PN 03...
  • Page 25: Users Instructions

    Resetting of the automatic 4. In the event of difficulties in resolving any of these burner control may also be required. matters, please do not hesitate to contact Reznor or their official distributor. To light the heater: 1.
  • Page 26: Health & Safety Statement

    Prolonged contact 12.3 Declaration may cause dermatitis. Avoid breathing vapour. Reznor products contain no asbestos; copper is Avoid eye contact. Do not ingest. not employed in gas carrying components; solder which has a melting point below 450?C is First Aid: Skin.

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