Omron V530-R2000 User Manual
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Omron V530-R2000 User Manual

Omron V530-R2000 User Manual

2d code reader (fixed)
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Cat. No. Q134-E1-1A
V530-R2000
2D Code Reader (Fixed)
USER MANUAL

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Summary of Contents for Omron V530-R2000

  • Page 1 Cat. No. Q134-E1-1A V530-R2000 2D Code Reader (Fixed) USER MANUAL...
  • Page 2 SECTION 1 Installation and Connections SECTION 2 Basic Operations SECTION 3 Setting Read Conditions SECTION 4 System Settings SECTION 5 Optional Functions SECTION 6 Host Communications SECTION 7 Troubleshooting SECTION 8 Appendix SECTION 9 2D Code Reader (Fixed) USER'S MANUAL V530-R2000...

  • Page 3: Application Considerations

    OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.
  • Page 4 RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty.
  • Page 5 When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
  • Page 6 Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. V530-R2000 User’s Manual...
  • Page 7 WARNING A lithium battery is built into the V530-R2000 and may occasionally combust, explode, or burn if not treated properly. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100°C or higher, or incinerate the V530-R2000.
  • Page 8 • Use an appropriate ground (100 W maximum). • Use a grounding point as close as possible to the V530-R2000 and keep the ground line as short as possible. • Wire the V530-R2000 to the ground with a separate ground wire. To avoid grounding problems, do not share the ground wiring with any other devices or ground the V530- R2000 to the building’s steel framing or plumbing.
  • Page 9 24 V 1. 2A n Other Precautions • Do not attempt to disassemble, repair, or modify the V530-R2000. Doing so may cause product failure or a fire. • If you suspect an error or malfunction, stop using the V530-R2000 immediately, turn OFF the power supply, and consult your OMRON representative.
  • Page 10 Observe the following precautions to prevent operation from failing, malfunctions, or adverse effects on performance or devices. Controller Installation Site n Do NOT install the V530-R2000 in locations subject to the fol- lowing conditions: • Ambient temperatures outside of 0 to 50 ° C (32 to 122 ° F) •...
  • Page 11 50 ° C (122 ° F) so that the ambient temperature never exceeds 50 ° C (122 ° F). n Noise Resistance • Do not install the V530-R2000 in a cabinet contain- ing high-voltage equipment. Power cable •...
  • Page 12 PREFIX Component Installation and Handling n OMRON Components Be sure to use the Camera, Camera Cable, and Console designed for the V530- R2000. n Cameras and Cables Always turn OFF the power supply before connecting or disconnecting Cameras or Cables.
  • Page 13 Turning OFF the Power Supply Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the V530-R2000 may not operate correctly the next time it is started.

  • Page 14: Visual Aids

    Screen Messages In this manual, screen messages and menu commands are given in bold. Example: System Set. (System Settings) System Set./Com Mode indicates the levels in the menu. Trademarks: CompactFlash is a registered trademark of SanDisk. V530-R2000 xiii User’s Manual...

  • Page 15: Table Of Contents

    SECTION 4 Setting Read Conditions Executing Teaching Changing Read Conditions Switching Read Conditions Deleting Read Conditions Using Analytical Functions SECTION 5 System Settings Setting the Communications Mode Setting Communications Conditions Setting the Trigger Mode Camera and Lighting Settings V530-R2000 User’s Manual...
  • Page 16 2D Code Checker and Condition Watcher SECTION 9 Appendix Lens and Lighting Line Speed, Reading Time, and Shutter Speed Maintenance Specifications and Dimensions ASCII Table FCS Check Programming Examples (BASIC) Data Capacity Tables Menu Structure Index Revision History V530-R2000 User’s Manual...
  • Page 17 Terms. Please EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL- contact your Omron representative to confirm any additional terms for sales ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS. from your Omron company.

  • Page 18: Section 1 Outline

    SECTION 1 Outline This section introduces the functions and operational flow of the Controller. Functions V530-R2000 User's Manual...

  • Page 19: Functions

    2D Code Checker Still Still Light Point 24 Set.# 1 550msec 1.Light 2.Focus 3.Mark 4.Locate 5.Size 6.B.G. 1000 Make lighting brighter Total 1635 1602 OMRON2002 Make lighting brighter Alarm OMRON2002 OMRON2002 OMRON2002 Appraised items Continuous reading transition graph V530-R2000 User’s Manual...
  • Page 20 · ECC200 · Model 1 or 2 Readable sizes 10 ´ 10 to 64 ´ 64 21 ´ 21 to 57 ´ 57 (symbol size) 8 ´ 18 to 16 ´ 48 (Version 1 to Version 10) V530-R2000 User’s Manual...
  • Page 21 Connect Up To Two Cameras Up to two Cameras can be connected to each Controller to enable reading and pro- cessing two locations. Controller The two Cameras cannot be used simultaneously. Select the Camera to be used. p.45 V530-R2000 User’s Manual...

  • Page 22: Section 2 Installation And Connections

    SECTION 2 Installation and Connections This section explains how to install the Controller and connect the peripheral devices. Basic System Configuration Component Names and Functions Mounting the Controller Connecting Peripheral Devices Power Supply and Ground V530-R2000 User's Manual...

  • Page 23: Basic System Configuration

    Installation and Connections Basic System Configuration A basic configuration is shown below. Components marked with an asterisk are specifically designed for the V530-R2000. Other products cannot be used. (Using other products may damage other components in the system.) *Console F150-KP-2D...
  • Page 24 *Camera *Reading Heads The Camera captures an image of Integrate the lighting and lens. the workpiece. Up to 2 Cameras can be connected to a V530-R2000. p.103 V530-L2001 · Camera Only A standard CCTV lens and lighting will be needed.

  • Page 25: Component Names And Functions

    E R A Card Lock p.52 C A M E R A Camera Connectors p.13 M O N IT O R Power Supply 2 4 V Terminals p.15 RS-232C/422 Connector p.60 Monitor Connector p.13 Ground Terminal p.14 V530-R2000 User’s Manual...

  • Page 26: Mounting The Controller

    PFP-N End Plate (OMRON) n Mounting the Controller Hook the V530-R2000 into the DIN Track as shown in the diagram and then press in at the bottom until the V530-R2000 locks into place. n Removing the Controller Use a screwdriver to pull the hook down and then pull out the V530-R2000 from the bottom.
  • Page 27 C A M E R A M O N IT O R 2 4 V Secure the V530-R2000 Controller and Mount- ing Bracket to the mounting surface with four M4 screws. V 5 3 0 P O W -R 2 0 0...
  • Page 28 S O L E C A M E R A C A M E R A M O N IT O R 2 4 V Dimensions (Unit: mm) (12) 60±0.4 Four M3 holes (Screw depth: 4.8 mm max.) (110) V530-R2000 User’s Manual...
  • Page 29 S O L E C A M E R A C A M E R A M O N IT O R 2 4 V Dimensions (Unit: mm) Four M4 holes 92±0.5 (Screw depth: 6 mm max.) V530-R2000 User’s Manual...

  • Page 30: Connecting Peripheral Devices

    Turn OFF the power to the V530-R2000 before connecting or disconnecting Cables. Peripheral devices can be damaged if connected or disconnected with the power supply turned ON. The connectors are capped when the V530-R2000 is shipped. When not using a connector, leave the cap in place to protect against dust, dirt, and static electricity.

  • Page 31: Power Supply And Ground

    Be sure to wire the ground to a independent ground pole. To avoid damage to the equipment, do not share the ground pole with any other devices and do not wire the ground terminal to a girder. Keep the ground line as short as possible. V530-R2000 Connect the ground terminal to 100 W max. V530-R2000...
  • Page 32 Model S82-K05024 Use a DC power supply with safe extra-low-voltage circuits on the secondary side. If UL recognition is required for the overall system, use a UL class II power supply. V530-R2000 2D CODE READER 24VDC 24 VDC · Keep the power supply cable as short as possible (10 m max.).
  • Page 33 SECTION 2 MEMO V530-R2000 User’s Manual...

  • Page 34: Section 3 Basic Operations

    Basic Operations This section describes the basic menu operations. Flow of Operations Starting the Controller Ending Operation Basic Knowledge of Operations Input Keys Description of the Read Screen Navigating Menu Levels Selecting and Confirming Items Inputting Numbers V530-R2000 User's Manual...

  • Page 35: Flow Of Operations

    Use the analytical functions. Check the read image. p.54 p.48 Back up images, read conditions, and system data. Saving Settings p.22 Save settings before turning OFF the power. Problems? p.96 Error messages and error codes p.97 Troubleshooting V530-R2000 User’s Manual...

  • Page 36: Starting The Controller

    SYNC Power supply Turn ON the power supply to the Monitor. Turn ON the power supply to the V530-R2000. When starting the Controller for the first time, a screen to select the language will be displayed after the initial screen.
  • Page 37 After setting the read conditions and before turning OFF the power supply, save the settings in the flash memory in the Controller. p.22 If data has been saved in flash memory, the screens in steps will not be displayed and the Read Screen will be displayed instead. V530-R2000 User’s Manual...
  • Page 38 03/04/16 030416 03/04/16 030416-1 RDA 03/04/16 Move the cursor to the data containing the settings to be uploaded and press the ENT Key. The Read Screen will be displayed. Still ESC : Live TRIG: Read ENT: Menu V530-R2000 User’s Manual...

  • Page 39: Ending Operation

    Data may be corrupted, preventing normal operation the next time the Controller is started. The screen in will return when the data has been saved. Turn OFF the power supply to end operation. V530-R2000 User’s Manual...

  • Page 40: Basic Knowledge Of Operations

    SECTION 3 Basic Operations Basic Knowledge of Operations Input Keys Menu operations are performed using the Console. TRIG (trigger) Key TRIG ESC (escape) Key ENT (enter) Key Up, Down, Left, and Right Keys SHIFT CONSOLE SHIFT Key V530-R2000 User’s Manual...

  • Page 41: Description Of The Read Screen

    Display a still image when reading moving workpieces. When reading is executed, the key descriptions (1) will disappear and the reading results will be dis- played. V530-R2000 User’s Manual...

  • Page 42: Navigating Menu Levels

    Screen when Read Set./Watcher Function Is Selected played. Watcher Function Watcher Function : ON Display Mode Watcher Com Alarm History Clear Cancel If the ESC Key is pressed in the Menu Screen for the Read Screen for will return. V530-R2000 User’s Manual...

  • Page 43: Selecting And Confirming Items

    Move the cursor to the digit to be changed and change the number. Left/Right Keys: Move the cursor left and right. Up Key: Increases the number, Down Key: Decreases the number. Press the ENT Key. The number will be committed. V530-R2000 User’s Manual...

  • Page 44: Section 4 Setting Read Conditions

    The read conditions for the code must be set. This section describes teaching methods; methods for changing, switching, and deleting read conditions registered using teaching, and setting methods for analytical functions. Executing Teaching Changing Read Conditions Switching Read Conditions Deleting Read Conditions Using Analytical Functions V530-R2000 User's Manual...

  • Page 45: Executing Teaching

    Change any of the conditions if necessary. SymbolSize : 16×16 Mirror : Normal Conditions that can be changed p.30 Color : Black 1.Light ShutterSpd : 1/2000 2.Mark 3.Focus Select OK. 4.Locate 5.Size 6.B.G. ReadData : ABCEDFG Cancel Code appraisal items p.36 V530-R2000 User’s Manual...
  • Page 46 Can not find code. If CANCEL is selected or the ESC Key is pressed on the screen showing that teaching was suc- cessful or the Teaching Register Screen, the data will be deleted and the Menu Screen will return. V530-R2000 User’s Manual...

  • Page 47: Changing Read Conditions

    Sets the color of the 2D code to black or white. ShutterSpd The shutter speed set by teaching is displayed. 1.Light The status of the code used for teaching. p.36 6.B.G. ReadData The data contained in the code used for teaching. V530-R2000 User’s Manual...
  • Page 48 Sets the color of the 2D code to black or white. ShutterSpd The shutter speed set by teaching is displayed. 1.Light The status of the code used for teaching. p.36 6.B.G. ReadData The data contained in the code used for teaching. V530-R2000 User’s Manual...

  • Page 49: Switching Read Conditions

    : 16×16 Mirror : Normal Color : Black Select OK. 1.Light ShutterSpd : 1/2000 2.Mark 3.Focus 4.Locate 5.Size 6.B.G. ReadData : ABCEDFG Cancel Delete The screen in will return. Select OK. The conditions used for reading will switch. V530-R2000 User’s Manual...

  • Page 50: Deleting Read Conditions

    Read Condition Set.# 2 Code Type : DataMatrix SymbolSize : 16×16 Mirror : Normal Color : Black Select Delete. 1.Light ShutterSpd : 1/2000 2.Mark 3.Focus 4.Locate 5.Size 6.B.G. ReadData : ABCEDFG Cancel Delete The screen in will return. V530-R2000 User’s Manual...

  • Page 51: Using Analytical Functions

    Display Mode will be displayed on the Read Screen. Alarms will be output on the ALARM terminal regardless of the setting of Com Alarm. Watcher data can be saved in a Memory Card. Backing Up Data in Memory Cards p.48 V530-R2000 User’s Manual...
  • Page 52 Read data Displays the data that was read. When the radar chart (4) is displayed in red, use the comment (6) to perform countermeasures. Alarm levels vary with the appraisal item, code status, code size, and symbol size. V530-R2000 User’s Manual...
  • Page 53 The display value will increase if the background is plain. If the background is plain, then only the code needs to be discerned. If the background is rough or contains geometric patterns, time may be required to read codes. V530-R2000 User’s Manual...
  • Page 54 This information enables checking the serial interface and the communica- tions status of the input terminals. The following is displayed as the communications contents: “Trig-in” indi- cates a trigger from the input terminal and “Trig-con” indicates a trigger from the Console. All other displays are commands. V530-R2000 User’s Manual...
  • Page 55 SECTION 4 MEMO V530-R2000 User’s Manual...

  • Page 56: Section 5 System Settings

    This section describes the communications settings required to communicate with the host, the trigger settings, and settings for the Camera being used. Setting the Communications Mode Setting Communications Conditions Setting the Trigger Mode Camera and Lighting Settings V530-R2000 User's Manual...

  • Page 57: Setting The Communications Mode

    If multidrop connections are being used, set a unit number so (default: 1) that the Controller can be identified. Set a different unit number for each Controller. This item is displayed only if Multidrop is set to ON. V530-R2000 User’s Manual...
  • Page 58 MONITOR mode. (An error message is displayed.) If PLC Mode Check is set to OFF, a command will be sent to the PLC to force it to change to MONITOR mode when the Read Screen is entered. V530-R2000 User’s Manual...

  • Page 59: Setting Communications Conditions

    38400 bps or higher is set. If there are problems, set the baud rate to 19200 bps or lower. Use the following settings when executing a Backup, Upload, or similar command (CB, CU, etc.) Item Setting Data length 8 bits Parity None Stop bits 1 bit V530-R2000 User’s Manual...

  • Page 60: Setting The Trigger Mode

    The timeout period is the period from input of the trigger until read- ing is forced to end. The Trigger Mode Setting is valid only for the TRIG input terminal. The trigger from the Console is always a one-shot trigger. V530-R2000 User’s Manual...
  • Page 61 Move Select to read codes marked on moving objects. Multiple readings are taken at 20 ms intervals for one trigger input, enabling reading high-speed moving bodies that can miss the trigger timing. Reading time, however, will increase. V530-R2000 User’s Manual...

  • Page 62: Camera And Lighting Settings

    1/120 (default), 1/200, 1/500, Set the lowest shutter speeds for CAMERA 0 1/1000, 1/2000, 1/4000, 1/8000, and CAMERA 1. 1/16000, 1/30000, 1/60000 The optimum speed equal or higher than the speed set here will be selected when teaching. V530-R2000 User’s Manual...
  • Page 63 SECTION 5 MEMO V530-R2000 User’s Manual...

  • Page 64: Section 6 Optional Functions

    Cards and saving images that have been read. Backing Up Data in Memory Cards Checking Read Images Changing the Conditions for Storing Images Backing Up Watcher Data in Memory Cards Checking the Version Changing the Language between Japanese and English 58 V530-R2000 User's Manual...

  • Page 65: Backing Up Data In Memory Cards

    Memory Card. maximum History data can also be automati- cally backed up to a Memory Card. p.56 File names can be changed from the date and time to alphanumeric characters. Directory names cannot be changed. V530-R2000 User’s Manual...
  • Page 66 A confirmation screen will be displayed. The date will be displayed as the file name. Back up Data. System Settings /C0/STSTEM/030416.SYD Select OK to use the date as the file name. Cancel Edit Select Edit to change the file name. File name V530-R2000 User’s Manual...
  • Page 67 Do not input the RESET signal or turn OFF the power supply while a message is being displayed indicating that backup processing is being performed. Data may be corrupted, preventing normal operation the next time the Controller is started. V530-R2000 User’s Manual...
  • Page 68 Do not input the RESET signal or turn OFF the power supply while a message is being displayed indicating that upload processing is being performed. Data may be corrupted, preventing normal operation the next time the Controller is started. V530-R2000 User’s Manual...
  • Page 69 PC Card Adapter HMC-AP001 A dummy card is inserted in the Memory Card slot when the V530-R2000 is shipped. Remove the dummy card and then insert a Memory Card. When not using a Memory Card, leave the dummy card mounted to protect against dust and dirt.
  • Page 70 Before inserting a Memory Card into a PC Card Drive, insert the Memory Card into a PC Card Adapter. PC Card Adapter Align IN ▲ on the front of the Memory Card with the front of the PC Card Adapter. V530-R2000 User’s Manual...

  • Page 71: Checking Read Images

    2003/05/12 12:00:05 NG Check the image. Left Key: Goes back one image. Right Key: Goes forward one image. Press the ESC Key to exit this screen. ←: Last →: Next ESC: Exit Date image was read and read status V530-R2000 User’s Manual...

  • Page 72: Changing The Conditions For Storing Images

    Image Store Mode. They are not automatically saved to the Memory Card. All of the images stored in the Controller can be saved to a Memory Card with a single procedure. p.48 Saving Images to Memory Cards V530-R2000 User’s Manual...

  • Page 73: Backing Up Watcher Data In Memory Cards

    The current history data is backed up after 10 readings have been exe- cuted. The current history data is backed up after 100 readings have been exe- cuted. 1000 The current history data is backed up after 1,000 readings have been exe- cuted. V530-R2000 User’s Manual...

  • Page 74: Checking The Version

    Use the following procedure to check the model of Controller and the software system version. l Option/Version Info. Version Information The version information will be displayed. V530-R2000 Ver1.00 2003/04/01 Press the ESC Key to exit this screen. V530-R2000 User’s Manual...

  • Page 75: Changing The Language Between Japanese And English

    Use the following procedure to select the language used to display messages on the screen. l Language Language Select the language for messages. Language English Select OK. Cancel Item Selections Description Language English, Japanese Select the language used to display messages on the screen. V530-R2000 User’s Manual...

  • Page 76: Section 7 Host Communications

    This section describes methods to connect a host through the serial interface or I/O Terminals and the commands that are necessary for communications. Serial Interface Connector Connection Method Connection Examples Normal Communications Host Link I/O Terminals Wiring Methods Internal Specifications I/O Terminals Timing Charts V530-R2000 User's Manual...

  • Page 77: Serial Interface

    Align the connector and insert it straight in. Secure the connector with the screws on both sides of the connector. Turn OFF the power to the V530-R2000 before con- necting or disconnecting Cables. The connector is capped when the Controller is shipped.
  • Page 78 SECTION 7 Host Communications Connection Examples n 1:1 Connection to a Personal Computer V530-R2000 RS-232C cable XW2Z-200S-V (2 m) XW2Z-500S-V (5 m) Controller Computer § Wiring Cables (XW2Z-200S-V or XW2Z-500S-V) Keep the cable length to less than 15 m. Controller...
  • Page 79 RS-232C cable XW2Z-200T (2 m) XW2Z-500T (5 m) Controller CJ Series CS Series C200H, C200HS, C200HX/HG/HE Other OMRON PLCs § Wiring RS-232C Cables (XW2Z-200T or XW2Z-500T) Keep the cable length to less than 15 m. Controller Signal Signal RDB (RD+)
  • Page 80 2) Branching Link Adapter Branching Link Adapter Branching Link Adapter RS-422 cable Recommended Model (Cable wiring 2) B500-AL001 V530-R2000 V530-R2000 V530-R2000 2D CODE RECORDER 2D CODE RECORDER 2D CODE RECORDER Controller Controller Controller § Cable Wiring 1 (RS-232C Connection between Host and Link Adapter) Keep the cable length to less than 15 m.
  • Page 81 SDA (SD - ) RDA (RD - ) RDB (RD+) SDB (SD+) RDA (RD - ) SDA (SD - ) (8-pin terminal block) Controller Signal RDB (RD+) RDA (RD - ) SDB (SD+) SDA (SD - ) B500-AL001 Shielded cable V530-R2000 User’s Manual...
  • Page 82 The following commands back up or upload settings to/from a Memory Card or the host. Command Function Page Backs up settings in Memory Cards. p.72 Uploads settings from Memory Cards. p.73 Backs up settings in the host. p.73 Uploads settings from the host. p.74 Saves settings to flash memory. p.74 V530-R2000 User’s Manual...
  • Page 83 · Only the returned contents when the command could not be executed normally are given in the format descriptions for individual commands. · The following contents is returned when a command is executed normally: V530-R2000 User’s Manual...

  • Page 84: Performs One Reading

    Read data is not output until a POLLING command is input. Function Performs continuous reading until the stop command (@SC) is sent. This command is valid for a level trigger or a continuous trigger. Input @ S C Output V530-R2000 User’s Manual...

  • Page 85: Executes Teaching

    Read condition @ G T Specify 0 to 9 for the read condition number. If the read condition number is omitted, the current read condition number will be overwritten. When Teaching Was Successful: Output When Teaching Failed: V530-R2000 User’s Manual...

  • Page 86: Switches The Trigger Mode

    A one-shot trigger will be set automatically when the multidrop setting is set to Function Switches the read mode. Input Read mode @ G R Specify the read mode as follows: Trigger mode Description Normal mode Wide range mode Lighting mode Move mode Output V530-R2000 User’s Manual...
  • Page 87 Specify 0 to 9 for the read condition number. Output Function Selects the Camera to use when two Cameras are connected. Input Camera number Input the camera number. Camera number Description Use CAMERA 0. Use CAMERA 1. Output V530-R2000 User’s Manual...

  • Page 88: Starts/Stops The Watcher Function

    Input the Watcher status. Watcher status Description Starts the Watcher. Stops the Watcher. Output Function Switches the Watcher function display mode. Input Display mode @ W D Input the display mode. Display mode Description 2D Code Checker Condition Watcher Output V530-R2000 User’s Manual...
  • Page 89 The directory where the backup is made depends on the type of data. Data types and directory names p.48 If the file name is omitted, it will automatically be added according to the data type. Data types and file names p.48 Output V530-R2000 User’s Manual...

  • Page 90: Backs Up Settings In The Host

    Data to back up Description Most recent image 01 to 46 Corresponding image number System data Read conditions Watcher data Output After outputting the READY signal, the Controller will automatically switch to XMODEM communications and output after a normal end. V530-R2000 User’s Manual...

  • Page 91: Uploads Settings From The Host

    Set four digits for the year and two digits for all other time and date elements. The seconds may be omitted. Output Function Saves the read conditions, system settings, and history data in flash memory inside the Controller. Input @ S V Output V530-R2000 User’s Manual...
  • Page 92 If the power supply to the PLC is OFF when Host Link communications are used, the Controller will show a Host Link Error and the ERROR output terminal will turn ON. Furthermore, the setting for the type of communications under System Set./Com Mode will automatically switch to Normal. V530-R2000 User’s Manual...
  • Page 93 Flowcharts § Using the Serial Interface for Both Input and Output Commands for the V530-R2000 are written to the Read Area in PLC memory. The V530-R2000 automatically reads these commands and executes them. Reading results are written to the PLC.
  • Page 94 SECTION 7 Host Communications § Inputting TRIG Signal on an Input Terminal The trigger is used to cause the V530-R2000 to read data and the data is written to the PLC. System Set./Com Mode/Read Area to None. V530-R2000 Write Area...
  • Page 95 § Using TXD Instructions When using the TXD instruction, commands are not set in the Read Area, but are actively sent from the PLC to the Controller. Set System Set./Com Mode/Read Area to None. V530-R2000 Write Area Controller Unit number: 00 (fixed) Send command using a TXD instruction.
  • Page 96 Switches the read condition number to 7. 0028 Switches the read condition number to 8. 0029 Switches the read condition number to 9. 0030 Switches the camera number to 0. p.81 0031 Switches the camera number to 1. V530-R2000 User’s Manual...
  • Page 97 0011: Continuous Reading Function Performs continuous reading. The reading result is output to the Write Area. Begin read Data Description word Command code Data output to the Write Area is the same as for the One-short Reading command (0010). V530-R2000 User’s Manual...
  • Page 98 Begin read Data Description word Command code 003*: Switch Camera Function Switches the Camera to use for reading. Replace the asterisk (*) with the number of the Camera to use. Begin read Data Description word Command code V530-R2000 User’s Manual...
  • Page 99 Host Communications n Example of Host Link Connection to PLC This example describes a connection to a CS1H PLC made by OMRON. § Settings at the PLC Set the communications conditions of the Host Link Unit of the PLC or the Host Link port built into the CPU Unit.
  • Page 100 Set the read conditions of the V530-R2000 and display the Read Screen. Set the command to start reading DM 0100 of the PLC. The V530-R2000 reads the code, writes the Write Flag in DM 0110, and writes the read data to DM Area words beginning with DM 0111.
  • Page 101 Settings at the Controller Item Setting Read Area Begin read word 0100 Write Area Begin Write Word 0110 The read command 0010 will remain set in 100.04 I:2.00 the Read Area and reading will be execut- ed continuously. V530-R2000 User’s Manual...

  • Page 102: I/O Terminals

    Wiring Methods Wire a cable to the enclosed connector and insert the connector into the Controller. The pin layout on the Controller is shown below. Wire only the required terminals. (Input: Read trigger signal) V530-R2000 TRIG TRIG RESET ERROR...
  • Page 103 Insert the power line. Tighten the screw. The tightening torque must be between 0.22 and 0.25 N·m. Clockwise Insert the connector into the Controller. Tighten the screws. The tightening torque must be between 0.22 and 0.25 N·m. V530-R2000 User’s Manual...
  • Page 104 SECTION 7 Host Communications Internal Specifications Input Specifications Item Specifications Model V530-R2000 (NPN) V530-R2000P (PNP) 12 to 24 VDC ± 10% Input voltage ON current 5 to 15 mA (See note 1.) ON voltage 8.8 V max. (See note 1.) OFF current 0.1 mA max.
  • Page 105 SECTION 7 Host Communications Output Specifications Item Specifications Model V530-R2000 (NPN) V530-R2000P (PNP) 12 to 24 VDC ± 10% Output voltage Load current 45 mA max. ON residual volt- 2 V max. OFF leakage cur- 0.1 mA max. rent Internal circuit...
  • Page 106 Output signals are initially OFF, but they can turn ON during the first 0.5 seconds after the power supply is turned ON. Be sure that signals are not incorrectly read at the host. V530-R2000 User’s Manual...
  • Page 107 TRIG BUSY Reading performed. Reading performed. Reading performed. Reading NG Reading OK Reading OK Alarm output ALARM Read Read RS-232C data data /422 *The output time to RS-232C/422 changes depending on the data volume and baud rate. V530-R2000 User’s Manual...
  • Page 108 TRIG BUSY Reading performed. Reading performed. Reading performed. Reading NG Reading OK Reading OK Alarm output ALARM Read Read RS-232C data data /422 *The output time to RS-232C/422 changes depending on the data volume and baud rate. V530-R2000 User’s Manual...
  • Page 109 NG is output when the trigger signal turns OFF. § Reading OK Read Screen Read Screen displayed. exited. TRIG BUSY Reading performed. Reading OK Alarm output ALARM Read RS-232C data /422 *The output time to RS-232C/422 changes depending on the data volume and baud rate. V530-R2000 User’s Manual...
  • Page 110 Read Screen displayed. exited. TRIG BUSY Reading per- Reading per- Reading per- formed (NG). formed (OK). formed (NG). Reading NG ALARM RS-232C /422 *The output time to RS-232C/422 changes depending on the data volume and baud rate. V530-R2000 User’s Manual...
  • Page 111 SECTION 7 MEMO V530-R2000 User’s Manual...

  • Page 112: Section 8 Troubleshooting

    SECTION 8 Troubleshooting This section explains the countermeasures to take when reading cannot be executed correctly, or when trouble occurs. Error Messages and Corrections Error Messages and Corrections Troubleshooting 2D Code Checker and Condition Watcher V530-R2000 User's Manual...

  • Page 113: Error Messages And Corrections

    Reason: Data transfer was cancelled because an error occurred in the com- munications functions of the host. If the error persists after checking the above, the Controller may be broken. Consult with your OMRON representative. Host Link error Check the following items and then restart the Controller or change the Interface setting under System Set./Com Mode to Host Link.

  • Page 114: Error Messages And Corrections

    • Press the ESC Key on the Console to switch to a live image, or move p. 24 the screen. p. 28 to Teaching Mode and check the image. The menu is not displayed. • Press the ENT Key on the Console. p. 25 V530-R2000 User’s Manual...
  • Page 115 • The communications status is displayed at the bottom of the monitor screen. ALM Display Status Measure to take Reference ALM is displayed. • Check the comment and correct the situation. p. 99 p. 28 • Execute teaching again. V530-R2000 User’s Manual...

  • Page 116: 2D Code Checker And Condition Watcher

    The 2D code is of a format not supported by the 2D Code Reader. Timeout The read time set for the Read Timeout was exceeded, causing reading to be ended. Change the time set for the Read Timeout. V530-R2000 User’s Manual...
  • Page 117 A moving average is taken of a specific number of readings and an alarm is output and displayed when the slop of the change in the average value shows that the value will reach 0 after 5,000 readings. V530-R2000 User’s Manual...

  • Page 118: Section 9 Appendix

    Not Using a Reading Head Line Speed, Reading Time, and Shutter Speed Maintenance Replacing the Battery Handling Reading Heads Regular Inspections Specifications and Dimensions ASCII Table FCS Check Programming Examples (BASIC) Data Capacity Tables Menu Structure Index V530-R2000 User's Manual...

  • Page 119: Lens And Lighting

    Are the light Head. quantity, field of vision, Select the lighting. p.106 and working distance suitable? Check the field of vision p.108 and working distance. Select the lens. p.109 Check the line speed, reading time, and shutter speed. p.111 V530-R2000 User’s Manual...

  • Page 120: Using A Reading Head

    It's also suitable for reading codes printed on paper or stickers. Working Distance Field of Vision Field of Vision-Zoom Lever Angle Chart 1 105 mm Zoom lever angle (degrees) V530-R2000 User’s Manual...
  • Page 121 This section shows how to connect a Read- ing Head to a Camera. Do not subject the Camera to unnecessary force. Reading Head Remove the cap from the Reading Head con- connector nector and connect the Reading Head cable. Reading Head cable V530-R2000 User’s Manual...
  • Page 122 Camera. Mount the Camera so that the installation distance can be adjusted in the direction of the optical axis. Tighten the zoom bar so that the set field of vision does not change. Tighten Loosen Zoom bar V530-R2000 User’s Manual...

  • Page 123: Not Using A Reading Head

    Codes formed by using a laser Ring lighting face to change the color of a resin Resin Substrate Peeled Codes formed by removing Ring lighting resist sur- resist from a substrate with a face laser or other method V530-R2000 User’s Manual...
  • Page 124 Provides high contrast resulting in stable images. Camera Workpiece Light source Ring lighting Provides consistent lighting. Camera Light source Workpiece Coaxial epi-lighting Reduces shadows from unevenness in the workpiece surface resulting in stable images. Camera Half mirror Light source Workpiece V530-R2000 User’s Manual...
  • Page 125 • Maximum field of vision: 0.25 ´ 121 = 30.25 mm • Minimum field of vision: 3 + 0.25 ´ 2 = 3.5 mm If the positioning accuracy is ± 5 mm, set the field of vision to from 13.5 mm to less than 30.25 mm. V530-R2000 User’s Manual...
  • Page 126 Lock structure Lock structure on focus and aperture Mount C mount Extension Tubes Model Contents ML-EXR (from Moritex) A set of 7 extension tubes that are 0.5, 1, 2, 5, 10, 20, and 40 mm in length. V530-R2000 User’s Manual...
  • Page 127 420.7 361.4 646.7 281.3 412.3 614.0 400.1 Source: Lenses, lighting, and peripheral devices for image processing catalog from Moritex Note: The values provided are computational and may vary from measured values. Use these values as guidelines only. V530-R2000 User’s Manual...

  • Page 128: Line Speed, Reading Time, And Shutter Speed

    As shown below, there will be no problem in reading. 1.6 ´ 512 n £ = 5.12 > 4 (10 ´ 16) The lower limit of the shutter speed is as follows: 0.1 ´ 1.6 T £ (16 ´ 60) 6000 V530-R2000 User’s Manual...
  • Page 129 Thus, reading will not be possible unless the reading time is 500 ms or less. If the reading time is longer than 500 ms, then either the line speed will need to be reduced or the code interval will need to be increased. V530-R2000 User’s Manual...

  • Page 130: Maintenance

    Dispose of the spent Battery properly. Model 3Z49-BAT1 Always turn OFF the power supply before replacing the Battery. The V530-R2000’s clock will be reset if the new Battery is not connected within 2 minutes of remov- ing the spent Battery. p.74 R U N...

  • Page 131: Handling Reading Heads

    Regular Inspections To maintain the V530-R2000 in the best condition, perform the following regularly. • Clean the Lens and LED indicators with a lens cloth or blow off dust with an air brush. • Lightly wipe off dirt with a soft cloth.

  • Page 132: Specifications And Dimensions

    SECTION 9 Appendix Specifications and Dimensions Controller V530-R2000 (Unit: mm) Four M3 holes Four M3 holes Depth: 4.8 Depth: 4.8 115 min. 11 1.8 Four, Four M4 holes, Depth 6 10.2 dia. General Specifications Model V530-R2000 V530-R2000P I/O type Power supply voltage 20.4 to 26.4 VDC...
  • Page 133 8 minutes each in 3 directions (except for bottom surface mounting) Shock resistance 150 m/s 3 times each in 6 directions Ground the V530-R2000’s ground terminal to less than 100 W . Ground Weight (Controller Approx. 570 g (Controller only)
  • Page 134 8 minutes each in 3 directions Shock resistance 150 m/s 3 times each in 6 directions Materials Cover: Zinc-plated steel sheet, thickness: t0.6 (SECC-C) Case: Die-cast aluminum alloy Mounting base: Bakelite containing cloth (black) Weight Approx. 85 g V530-R2000 User’s Manual...
  • Page 135 SECTION 9 Appendix Reading Heads V530-L2001 (Unit: mm) 4.5 dia. 90° 1"-32UN-2A (C mount) 53.4 82.5 V530-L2002 (Unit: mm) 4.5 dia. 50 dia. 1"-32UN-2A (C mount) 48.4 V530-R2000 User’s Manual...
  • Page 136 Field of vision Functions Automatic lighting direc- Automatic lighting color tion selection selection Zoom Rotation (using enclosed Allen wrench) Mount C mount System Fixed aperture, variable focus Light emission Pulse (Light emission synced with Camera shutter.) method V530-R2000 User’s Manual...
  • Page 137 Operating/storage: 35% to 85% (with no condensation) Ambient environment No corrosive gasses Degree of protection IEC60529 IP20 (in-panel) Minimum bending 75 mm radius Materials Body: ABS Cable sheathing: Heat-resistant vinyl chloride Connector: PC, PBT Weight Approx. 135 g V530-R2000 User’s Manual...
  • Page 138 Operating: 0 to 50 ° C, Storage: - 25 to 65 ° C (with no icing or condensation) Ambient temperature Ambient humidity Operating/storage: 35% to 85% (with no condensation) Ambient environment No corrosive gasses Materials Cable sheathing: Heat-resistant vinyl chloride Connector: Fiberglass-reinforced PC, PBT Minimum bending 75 mm radius Weight Approx. 170 g V530-R2000 User’s Manual...
  • Page 139 Ambient temperature Ambient humidity Operating/storage: 35% to 85% (with no condensation) Ambient environment No corrosive gasses Materials Cable sheathing: Ultra flame-resistant vinyl chloride, Connector: PVC Minimum bending 50 mm radius Weight Approx. 40 g Accessory BNC jack V530-R2000 User’s Manual...
  • Page 140 25 ° up/down and 50 ° left/right (with a contrast ratio greater than 10) Viewable angle Luminance 250 cd/m (Typical) Backlight Cold cathode fluorescent light Response speed 60 ms max. NTSC COMPOSITE VIDEO (1.0 V/75 W termination) Input signal V530-R2000 User’s Manual...
  • Page 141 I/O impedance I/O level and polarity Composite image signal: 1 V (peak to peak) Image: 0.7 V (peak to peak), positive Synchronization: 0.3 V (peak to peak), negative NTSC COMPOSITE VIDEO (1.0 V/75 W termination) Input signal V530-R2000 User’s Manual...
  • Page 142 Operating: 0 to 60 ° C, Storage: - 25 to 85 ° C (with no icing or condensation) Ambient temperature Ambient humidity Operating/storage: 8% to 95% (with no condensation) Ambient environment No corrosive gasses Life expectancy 300,000 overwrite operations Number of pins 50 pins Weight Approx. 15 g V530-R2000 User’s Manual...

  • Page 143: Ascii Table

    Example: • When the read data is A, 41 is output. • When the read data is T, 54 is output. Most significant 4 bits 0 1 2 3 4 5 6 7 ↑ ↓ → ← V530-R2000 User’s Manual...

  • Page 144: Fcs Check Programming Examples (Basic)

    NEXT J 1090 FCSD$=HEX$(Q) 1100 IF LEN(FCSD$)=1 THEN FCSD$="0"+FCSD$ 'FCS calculated in a program 1110 IF FCSD$ < > FCSP$ THEN FCSCK$="ERR" 1120 PRINT "FCSD$=";FCSD$;"FCSP$=";FCSP$; 'FCS correctly received: OK "FCSCK$=";"FCSCK$=" 'FCS not received correctly: ERR 1130 RETURN V530-R2000 User’s Manual...
  • Page 145 Hexadecimal 0100 0001 Conversion to Conversion to 0100 0010 ASCII: hexadecimal: 0100 0011 0100 0100 0100 0101 0100 0110 0100 0111 Obtaining the exclu- sive logical OR: 0100 0000 On conversion to ASCII: FCS data: 4 0 V530-R2000 User’s Manual...

  • Page 146: Data Capacity Tables

    32 ´ 32 36 ´ 36 40 ´ 40 44 ´ 44 48 ´ 48 52 ´ 52 64 ´ 64 8 ´ 18 8 ´ 32 12 ´ 26 12 ´ 36 16 ´ 36 16 ´ 48 V530-R2000 User’s Manual...
  • Page 147 37 ´ 37 M (15%) (Version 5) Q (25%) H (30%) L (7%) 41 ´ 41 M (15%) (Version 6) Q (25%) H (30%) L (7%) 45 ´ 45 M (15%) Version 7) Q (25%) H (30%) V530-R2000 User’s Manual...
  • Page 148 The QR Code and DataMatrix code, the maximum number of characters for the same symbol size will be greatest with numbers only and then with alphanumerics, and will be the least with 2-byte characters. The data capacity also depends on the order and combination of char- acters used. V530-R2000 User’s Manual...

  • Page 149: Menu Structure

    Menu Read Set. Teaching p.28 Read Condition p.30 Watcher Function p.34 System Set. Com Mode p.40 Com Condition p.42 Trigger Mode p.43 Camera/Lighting p.45 Option Backup p.48 Stored Image p.54 Version Information p.57 Language p.58 Save p.22 V530-R2000 User’s Manual...

  • Page 150: Index

    Host Link location errors model size type I/O terminal commands images Host Link displaying normal communications live communications still alarm output storing conditions inputs errors RESET interface TRIG mode inputting normal numbers prefix suffix V530-R2000 User’s Manual...
  • Page 151 Reading Head trigger mode connecting Cameras TXD instruction connecting the Console connecting the Monitor unit number mode error PLC mode check Wide Range Mode power supply working distance wiring Write Area Write Flag QR Code data capacity V530-R2000 User's Manual...

  • Page 152: Revision History

    The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code Date Revised content September 2003 Original production Page 67: Output portion changed for @GL command. September 2003 Page 68: Output portion changed for @RD command. V530-R2000 User’s Manual...
  • Page 153 For US technical support or other inquiries: 800.556.6766 OMRON CANADA, INC. Milner Avenue Toronto, Ontario M 416.286.6465 OMRON ON-LINE Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca Q134-E1-01A 11/03 ©2003 OMRON ELECTRONICS LLC Specifications subject to change without notice. Printed in the U.S.A.

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