MELAG MELAtherm 10 Evolution Technical Manual
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MELAG MELAtherm 10 Evolution Technical Manual

Washer-disinfector
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Technical Manual
MELAtherm
Washer-Disinfector
from software version 3.0.20
EN
Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in-
clude important safety information. You also receive a User Manual with the device. Please store this manual and the
user manual carefully and in close proximity to the device. They represent a component of the product.
®
10 Evolution

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Summary of Contents for MELAG MELAtherm 10 Evolution

  • Page 1 Technical Manual ® MELAtherm 10 Evolution Washer-Disinfector from software version 3.0.20 Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in- clude important safety information. You also receive a User Manual with the device. Please store this manual and the user manual carefully and in close proximity to the device.

  • Page 3: Table Of Contents

    Contents Contents 1 General guidelines ................................ 5 Symbols used.................................. 5 Formatting rules ................................... 5 2 Installation requirements.............................. 6 Space requirements ................................ 6 Installation location................................ 7 On-site requirements................................ 9 3 Setup and installation ................................ 12 Removing from the packaging ............................ 12 Removing the stainless steel cover plate........................... 14 Aligning the device horizontally............................ 14 Aligning the device with floor unit............................ 15 4 Commissioning................................... 18 Date and time.................................. 18...
  • Page 4 Contents What do the terms IP address, subnetwork and DHCP mean? .................. 37 How to determine the software version of the device? ...................... 37...

  • Page 5: General Guidelines

    1 General guidelines 1 General guidelines Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions include important safety information. You also receive a User Manual with the device. Please store this manual and the user manual carefully and in close proximity to the device. They represent a component of the product.

  • Page 6: Installation Requirements

    2 Installation requirements 2 Installation requirements Space requirements Fig. 1: Fore view with floor unit and side view left PLEASE NOTE If the device is installed in an L-shaped corner, drawers to the left or right of the device may be blocked and cannot open due to the protruding display unit. Device dimensions Semi-integrated unit Free-standing...

  • Page 7: Installation Location

    2 Installation requirements Additional space requirement when using a water treatment unit Space is required above the MELAdem 53 / MELAdem 53 C for clear access to the hose connections. Dimensions MELAdem 53 MELAdem 53 C Diameter 24 cm 24 cm Height of the unit incl. 57 cm 45 cm connecting parts...
  • Page 8 2 Installation requirements Property MELAtherm 10 Evolution DTA/MELAtherm 10 Evolution DTB Installation location Dry and protected from dust, free of vibrations and shocks. There are no installations in area of the door back. Installation surface Level and horizontal Irregularities of the ground of max. 1 cm can be offset by setting the device feet.

  • Page 9: On-Site Requirements

    2 Installation requirements Installation as a top-frame device Requirements to construction-side wastewater connection for a top-frame device Connection height Remarks min. 0.74 m < 0.74 m Installation in a curve to at least 0.74 m height Fig. 3: Connection scheme with floor unit 1 DI water connection 4 Connection for water outlet at the syphon 2 Cold water connection 5 Type F (SCHUKO) socket...
  • Page 10 Do not remove the dirt filter in the aqua-stop valve of the cold water feed hose. Stains on the instruments or the device can develop from poor water quality. To avoid the development of stains on the instruments or in the washing chamber, MELAG recommends a final rinse with deionised water (DI water).
  • Page 11 2 Installation requirements Cold water Demineralized water Wastewater Max. water 1000 kPa (10 bar) pressure (static) Connection 3/4“ internal thread (for the connection to a standard 3/4“ DN21 dimensions connection with external thread) Additional No additional backflow When using the requirements preventer required MELAdem 53 /...

  • Page 12: Setup And Installation

    Improper installation may lead to a short-circuit, fire, water damage or electrical shock. This could result in serious injury. Only have the device set up, installed and started up by people authorized by MELAG. The device is not suitable for operation in explosive areas.
  • Page 13 3 Setup and installation Positioning the device If the device is to be set up in a niche underneath a work surface, proceed as follows: Open the drawer and lift the device slightly. Move the device on its rear caster into the required position. As soon as the required position is reached, screw the rear middle device foot downwards using an Allen key (4 mm) and align the device horizontally.

  • Page 14: Removing The Stainless Steel Cover Plate

    3 Setup and installation Removing the stainless steel cover plate Unscrew and remove the three TORX screws (TX 20) on the rear side of the device. Push the stainless steel cover plate approx. 6 mm backwards and remove upwards. Aligning the device horizontally Align the device horizontally.

  • Page 15: Aligning The Device With Floor Unit

    3 Setup and installation Aligning the device with floor unit PLEASE NOTE In order to align the device with floor unit (top-frame device), it is recommended to align the floor unit first and then mount the device onto the floor unit, see Fitting the device on a floor unit [} page 16].
  • Page 16 3 Setup and installation Fitting the device on a floor unit In order to fit the device on a floor unit, proceed as follows: Unscrew both rear casters including rails using a 5 mm ball-head Allen key. Reuse the screws to secure the bracket.
  • Page 17 3 Setup and installation Screw the two brackets (scope of delivery of the floor unit) on the MELAtherm and the floor unit using the screws and flat washers (see pos. a). The closed side of the bracket must point outwards. Secure the device with floor unit on the wall with the aid of the wall fixture, see "Instructions for installing the wall fixture"...

  • Page 18: Commissioning

    4 Commissioning 4 Commissioning After installing the device, the following works have to be performed in accordance with the "Record of installation and setting up". Tools required: ▪ High-precision scales (accuracy d=0.1 g or better) ▪ Measuring cylinder with a scale of up to 250 ml (+/- 2 ml) ▪...

  • Page 19: Checking The Metering Concentration

    4 Commissioning Checking the metering concentration The metering concentration is pre-set for the first commissioning and may be adapted to local conditions by the service technician. In the Settings > Diagnosis and service > Service > VRP Process-relevant parameters, select the program to be checked. Check the metering concentration in the respective partial cycle and set the concentration anew, if necessary.
  • Page 20 4 Commissioning Ascertaining the metering quantities of the process agents After ascertaining the density, ascertain the metering quantity in gramme [g]. During a program run, pro- ceed as follows to calculate the quantities of cleaning agent, neutralizer and rinse aid consumed: Either place the cleaning agent container on the scales and read off the total weight or reset the scales to zero by pressing the tare key if possible.

  • Page 21: Exceptions When Setting Up At Altitudes

    4 Commissioning Converting the ascertained metering quantities of the process agents Based on the ascertained density and the metering quantities in gramme [g] it is possible to convert the metering quantity of the process agents in millilitre [ml]. The following example shows the ascertainment of the metering quantity of the cleaning agent in millilitre. The ascertainment of the metering quantity of the other process agents can be done the same fashion.

  • Page 22: Resetting The Maintenance Counter

    ▪ The metering process has been checked in terms of the metering quantity. ▪ The basis basket is in place. Validation Detailed information regarding the validation of the device can be found in the separate document "Recommodations for the validation of MELAtherm 10 Evolution" (doc.: AS_007-19).

  • Page 23: Process-Relevant Parameters (Vrp)

    Quantity of water [l] Incorrect changes of the parameters can result in personal injury and/or damage to the device as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 24: Quick-Program

    Quantity of water [l] Incorrect changes of the parameters can result in personal injury and/or damage to the device as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 25: Intensive-Program

    Quantity of water [l] Incorrect changes of the parameters can result in personal injury and/or damage to the device as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 26: Ophthalmo-Program

    Quantity of water [l] Incorrect changes of the parameters can result in personal injury and/or damage to the device as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 27: Rinsing

    Quantity of water [l] Incorrect changes of the parameters can result in personal injury and/or damage to the device as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 28: Settings

    6 Settings 6 Settings Menu overview Settings Log settings CF card Computer MELAprint Immediate output Log format Network Graphic logs Date Time Display brightness Idle mode in min Signal tone volume Key tone volume Connectivity Language DI water Water hardness in °dH Administration Log-in >...

  • Page 29: Setting The Ip Address

    6 Settings Setting the IP address NOTICE The setting up in the (practice) network will require in-depth understanding of the network technology. Handling errors of IP addresses can result in malfunctions and data loss in your user network. IP addresses may only be set by the (practice) network system administrator. The device is equipped as standard with IP addresses which all belong to a common network with the sub- net mask stated in the table "Pre-setting of the IP addresses in the device ex works".

  • Page 30: Selecting The Connection Via Ftp Or Tcp

    6 Settings PLEASE NOTE Holding the FORWARD or BACK key pressed accelerates the increase or decrease. Press the CONFIRM key to accept the change. Repeat steps 3 to 6, to change further digits of the Selecting the connection via FTP or TCP Connection via FTP ü...
  • Page 31 6 Settings Changing the FTP password attachment / TCP port The following section describes how to set the FTP password. The TCP port is set in the same fashion. ü The Settings > Log settings > Network menu is displayed. Press the FORWARD or BACK key until the FTP password parameter are displayed.

  • Page 32: Frequently Asked Questions (Faq)

    Alternatively, you can open all text and graphic logs with the documentation software MELAview/ MELAtrace. MELAG has developed MELAview/MELAtrace for the display and sorting of logs and for recording graphic logs during a program run. Text and graphic logs can be printed from MELAview/...

  • Page 33: What Does The Log Name Mean

    7 Frequently Asked Questions (FAQ) What does the log name mean? Complete encoding of both the serial number and the total batch number is performed in the 8 digit log name. Manually re-named files are always easy to identify but not to be recommended. A log name is never assigned twice.

  • Page 34: How To Format A Cf Card In The Device

    7 Frequently Asked Questions (FAQ) How to format a CF card in the device? NOTICE All data saved on the CF card is deleted during formatting. Check whether important data is stored on the CF card. Save any logs or other data on the computer or another memory medium. Format the CF card as follows: Insert the CF card in the card slot correctly (tangible raised bar on the edge pointing towards the display).

  • Page 35: How To Format A Cf Card On The Computer Correctly

    FAT16 or FAT32. CF cards from which a software update is to be per- formed may only be formatted in a FAT16 file system. The device can only file or read data on CF cards formatted in this way. CF cards supplied by MELAG fulfil these requirements and have already been formatted.

  • Page 36: How To Set Up The Ftp Server

    How to set up the FTP server? The following describes how to log on a device as user using the example of the MELAG FTP server: Install the MELAG FTP server on your computer. If you have MELAview/MELAtrace, start the installation directly from the installation assistant of MELAview/MELAtrace and follow the instructions for installation.
  • Page 37 7 Frequently Asked Questions (FAQ) What do the terms IP address, subnetwork and DHCP mean? Term Meaning IP address The IP address is a identifier of the computer or device expressed in numbers in a network. It serves to identify the computer or device with four number blocks (e.g.
  • Page 38 MELAG Medizintechnik GmbH & Co. KG Geneststraße 6-10 10829 Berlin Germany Email: info@melag.com Web: www.melag.com Original instructions Responsible for content: MELAG Medizintechnik GmbH & Co. KG We reserve the right to technical alterations Your stockist...

This manual is also suitable for:

Melatherm 10

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