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TriangleTube CHALLENGER CCRKIT64 Instructions

TriangleTube CHALLENGER CCRKIT64 Instructions

Natural gas to propane

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Natural Gas to Propane Instructions
Kit Part Number: CCRKIT64
Kit Includes:
-
Rating Label
-
Conversion Label
-
(4) Propane Gas Orifices
-
T-15 Torx Wrench
WARNING
Indicates a potentially hazardous situation which, if
ignored, can result in serious injury or substantial
property damage.
WARNING
This conversion kit shall be installed by a qualified ser-
vice agency in accordance with the manufacturer's
instructions and all applicable codes and requirements
of the authority having jurisdiction. If the information in
these instructions is not followed exactly, a fire, an explo-
sion or production of carbon monoxide may result caus-
ing property damage, personal injury or loss of life. The
qualified service agency is responsible for the proper
installation of this kit. This installation is not proper and
complete until the operation of the converted appliance
is checked as specified in the manufacturer's instruc-
tions supplied with the kit.
WARNING
Failure to follow instructions below can result in severe
personal injury or damage if ignored:
-
Instructions are for a qualified installer / service
technician.
-
Read all instructions before proceeding.
-
Follow instructions in the proper order.
CHALLENGER
Recommended Tools:
-
Phillips-Head Screwdriver
-
Standard Adjustable Wrenches
-
Calibrated Combustion Analyzer
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment but
not related to personal injury hazards.
CAUTION
The gas supply shall be shut off prior to disconnecting
the electrical power, before proceeding with the conver-
sion.
WARNING
For your safety, turn off electrical power supply at ser-
vice panel and allow appliance to cool before proceeding.
Failure to do so can cause severe personal injury or
death.
NOTICE
Upon completion of the conversion from Natural Gas to
Propane, affix the new rating label included in the kit to
the appliance just below the existing rating label on the
right side jacket panel. DO NOT affix the new label over
the existing rating label. Add propane conversion labeling
to the gas valve. Complete the Installation Record by
recording the combustion readings in the Challenger
Installation and Maintenance Manual.
1

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Summary of Contents for TriangleTube CHALLENGER CCRKIT64

  • Page 1 CHALLENGER Natural Gas to Propane Instructions Kit Part Number: CCRKIT64 Recommended Tools: Kit Includes: Phillips-Head Screwdriver Rating Label Standard Adjustable Wrenches Conversion Label Calibrated Combustion Analyzer (4) Propane Gas Orifices T-15 Torx Wrench NOTICE WARNING Indicates special instructions on installation, operation Indicates a potentially hazardous situation which, if or maintenance, which are important to equipment but ignored, can result in serious injury or substantial...
  • Page 2 CHALLENGER Natural Gas to Propane Instructions Installation of the Propane Gas Orifice 1. Close the manual gas shut off valve to the appli- ance. 2. Turn off the electrical power supply to the appliance. 3. Remove the front panel by flipping down the control panel and loosening the two Phillips head mounting screw(s) at the control panel.
  • Page 3 CHALLENGER Natural Gas to Propane Instructions 0.12” [ 3 mm] 8. Open the manual gas shut off valve. Before placing the CHALLENGER back into operation check and test all gas connections for leaks. Repair leaks if found. WARNING Do not check for gas leaks with an open flame. Use a bub- 0.43”...
  • Page 4 CHALLENGER Natural Gas to Propane Instructions Table 2: Recommended Combustion Levels 3. If the combustion levels during high fire are outside the recommended combustion settings adjust the Combustion Levels Natural Gas Propane Gas THROTTLE SCREW (see Figs. 3 & 4 on page 5) using a T15 Torx wrench as follows: CO 2 Range 9% to 10.1%...
  • Page 5 CHALLENGER Natural Gas to Propane Instructions 6. Confirm the combustion levels at both high fire and low fire meet the requirements listed in Table 2 on Throttle Screw page 4. Offset Pressure 7. Press the “+” and “-” button simultaneously to cancel Cover Screw high or low fire mode.

This manual is also suitable for:

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