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Summary of Contents for quadient DS-200iQ
- Page 1 DS-200iQ / DS-600iQ INSTALL GUIDE...
- Page 2 DS-200iQ / DS-600iQ WARNING Improper installation, use, adjustment, alteration, service and or maintenance may result in property damage and or serious bodily injury! Ensure the important packaging information detailed in section 1.3 Important Packaging Information and all safety information detailed in section 1.4 Safety...
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Page 3: Table Of Contents
DS-200iQ / DS-600iQ TABLE OF CONTENTS SAFETY STANDARDS COMPLIANCE 4 MODULE STANDS ASSEMBLY About this Manual Assembling the Module Stands Standards and Compliance 4.1.1 900mm Stand (A3-0424-A) Important Packaging Information 4.1.2 408mm Stand (A3-0434-A) Safety INSERT HEAD INSTALLATION 1.4.1 Safety Symbols Positioning the Insert Head 1.4.2... - Page 4 DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE 7.1 Important Configuration Settings 7.2 Licence and Config File Installation 7.2.1 System Configuration and Reading Licensing 7.2.2 AIMS-100 On-board Licensing Firmware Download 7.3.1 Broadcast Mode 7.3.2 Changing Parameters 7.3.3 Reader Firmware Download Plug and Play Language Settings DISPOSAL INSTRUCTIONS End of Life INSTALL GUIDE...
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Page 5: Safety Standards Compliance
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE INSTALL GUIDE... -
Page 6: About This Manual
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE ABOUT THIS MANUAL Applicable Directives Low Voltage Directive 2014/35/EU Disclaimer Electromagnetic Compatibility Directive 2014/30/EU The data contained herein is the most current known to the manufacturer at the time The product presented in this guide meets the requirements of applicable directives. -
Page 7: Safety
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE SAFETY The information presented in this section is given as a guide to general precautions and safety procedures that should be exercised during installation, operation, maintenance and or servicing of this machine. Whilst every effort has been made to ensure completeness of this document, owners, operators, and service technicians of this machine are reminded of their responsibilities to comply with all relevant legislations including Risk/COSHH Assessments if applicable and Approved Codes of Practice. -
Page 8: Safety Symbols
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE 1.4.1 SAFETY SYMBOLS 1.4.2 GENERAL SAFETY NOTES Description Symbol Protective Earth (Ground) WARNING Identifies terminals intended for connection to external conductors, or protective earth (ground) electrodes, protecting against electric Keep the work area around the machine clean. A minimum one metre of clear ▪... -
Page 9: Power Connections Safety Notes
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE 1.4.3 POWER CONNECTIONS SAFETY NOTES 1.4.4 EMERGENCY SAFETY NOTES WARNING WARNING Ensure any isolation or disconnect device, including the mains power supply Opening any cover of the machine will trigger the interlock safety cut-off ▪ ▪ remain unobstructed at all times. switch and stop the machine operation (including all moving parts). -
Page 10: Electrical Installation Safety Notes
DS-200iQ / DS-600iQ SAFETY STANDARDS COMPLIANCE 1.4.5 ELECTRICAL INSTALLATION SAFETY NOTES WARNING This machine is supplied with a plugged power lead, or optionally an unterminated, three-core lead for connection to the mains power supply. For an unterminated lead, the connection must only be made by a qualified electrician, or by a qualified Service Engineer. This equipment must be earthed. -
Page 11: Introduction
DS-200iQ / DS-600iQ INTRODUCTION INSTALL GUIDE... -
Page 12: Detachable Components
DS-200iQ / DS-600iQ INTRODUCTION DETACHABLE COMPONENTS 2.1.2 VERSATILE FEEDER COMPONENTS The DS-200iQ/DS-600iQ machine is supplied on site with each module packaged The following items are supplied separate to the Versatile Feeder unit: separately and with stands supplied in flat-pack form. COMPONENT PART NO. FACTORY REF. Check that the following detachable components described in this section are all present. -
Page 13: Output Conveyor Components
2.1.5 PC COMPONENTS The following PC components are supplied additional to Loose Items Kit. COMPONENT PART NO. FACTORY REF. PC + DS HIGH END IMOS (Quadient) A0089784 184-A0089784 PC + DS200i IMOS S/W (Datacard) A0089786 184-A0089786 PC + DS HIGH END IMOS (Cardfolder) -
Page 14: Lifting Kit
DS-200iQ / DS-600iQ LIFTING KIT INSTALL GUIDE... -
Page 15: Lifting Kit
The lifting Kit is an optional item available by ordering Part Number A3-0452-A Attach the beam to each end of the module as shown in Figure 3.2 by locating (9111924M), and aids in the removal of the DS-200iQ/DS-600iQ Insert Head, Flex Folder the appropriate lugs into the cut-outs in the chassis. - Page 16 DS-200iQ / DS-600iQ LIFTING KIT After the lugs have been set to the required location, they must be secured Once the beam and the screw (location pin) has been correctly located, with the supplied M6x45 screw (E2803A) as shown in Figure 3.3.
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Page 17: Cut-Out Locations
DS-200iQ / DS-600iQ LIFTING KIT 3.1.1.1 CUT-OUT LOCATIONS Versatile Feeder Cut-out Locations Figure 3.7 and 3.8 show the front and rear cut-out locations of the Versatile Feeder. Insert Head Cut-out Locations Figure 3.5 and 3.6 show the front and rear cut-out locations of the Insert Head. - Page 18 DS-200iQ / DS-600iQ LIFTING KIT Flex Folder Cut-out Locations Figure 3.9 and 3.10 show the front and rear cut-out locations of the Flex Folder. QDT-RND-OPS-00000290-A-00 Figure 3.9 – Flex Folder front cut-out locations QDT-RND-OPS-00000291-A-00 Figure 3.10 – Flex Folder rear cut-out locations...
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Page 19: Module Stands Assembly
DS-200iQ / DS-600iQ MODULE STANDS ASSEMBLY INSTALL GUIDE... -
Page 20: Assembling The Module Stands
DS-200iQ / DS-600iQ MODULE STANDS ASSEMBLY ASSEMBLING THE MODULE STANDS Instructions for assembling the module stands are packed with every cabinet, and may also be accessed via the manufacturer online knowledgebase at https://kb.quadient.com 4.1.1 900MM STAND (A3-0424-A) Follow the assembly instructions shown in Figure 4.1 and Figure 4.2 to assemble the 900mm Stand (A3-0424-A). - Page 21 DS-200iQ / DS-600iQ MODULE STANDS ASSEMBLY QDT-RND-OPS-00000293-A-00 Figure 4.2 – 900mm Stand (A3-0424-A) instructions INSTALL GUIDE REV 00 AUG 2020...
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Page 22: 408Mm Stand (A3-0434-A)
DS-200iQ / DS-600iQ MODULE STANDS ASSEMBLY 4.1.2 408MM STAND (A3-0434-A) Follow the assembly instructions shown in Figure 4.3 and Figure 4.4 to assemble the 408mm Stand (A3-0434-A). QDT-RND-OPS-00000294-A-00 Figure 4.1 – 408mm Stand (A3-0434-A) contents INSTALL GUIDE REV 00 AUG 2020... - Page 23 DS-200iQ / DS-600iQ MODULE STANDS ASSEMBLY QDT-RND-OPS-00000295-A-00 Figure 4.2 – 408mm Stand (A3-0434-A) instructions INSTALL GUIDE REV 00 AUG 2020...
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Page 24: Insert Head Installation
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION INSTALL GUIDE... -
Page 25: Positioning The Insert Head
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION POSITIONING THE INSERT HEAD The wetter pipe and return will be coiled inside the Insert Head. Uncoil the pipes and feed them through the Insert Head chassis and the hole in the stand as shown in Figure 5.2. -
Page 26: Removing The Insert Head Covers
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION REMOVING THE INSERT HEAD COVERS Lower the operator side cover and pivot the sealer assembly forward. Remove the screw on the inside of the chassis as shown in Figure 5.4. The Insert Head covers will need to be removed before installing any ancillaries and connecting the IInsert Head to other module units. -
Page 27: Operator Side Cover
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION 5.2.2 OPERATOR SIDE COVER Remove the screw from the Internal cover shown in Figure 5.6 to allow the rear (fixed cover) to be removed. The operator side cover is in two parts: Front (opening cover) for operator access ▪... -
Page 28: Front Output Cover
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION 5.2.3 FRONT OUTPUT COVER Once the output cover is removed the Transport roller assembly can be removed by removing the four screws shown in Figure 5.8. The front output cover is located above the sealer assembly. -
Page 29: Attaching The Monitor Post
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION ATTACHING THE MONITOR POST 5.3.1 ATTACHING THE MONITOR For most part, the modules will come out of the box complete. However, the monitor Attach the monitor plate to the monitor post using the four M4 x 8mm post will come supplied as loose items, and will need to be installed along with the countersunk head screws as shown in Figure 5.10. -
Page 30: Connecting The Monitor Cables
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION Finally, slot the monitor onto the monitor plate as shown in Figure 5.11, and 5.3.2 CONNECTING THE MONITOR CABLES tighten the screws once complete. Attach the following supplied cables accordingly as shown in Figure 5.12: Mains power cable (US &... - Page 31 DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION Route the monitor cables through the ‘P’ clips at the top of the monitor post as Continue routing the cables through the ‘P’ clips inside the the monitor post shown in Figure 5.13. and into the module stand. Using the saddle clips, secure them to the bearing plate on the chassis, ensuring the cables are clear of any moving parts as shown in Figure 5.15.
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Page 32: Bcr Hand-Scanner Installation
DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION Once the monitor cables have been properly routed, fit the monitor post back BCR HAND-SCANNER INSTALLATION cover as shown in Figure 5.16. This section describes the fitting of the monitor mount assembly for the BCR Hand- scanner (A0084967) to the monitor post of the Insert Head. The assembly consists of the following parts: COMPONENT PART NO. FACTORY REF. BCR MOUNT BRACKET... - Page 33 DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION Fit the BCR mount bracket to the support posts using 1 x countersunk head Fit the BCR locating mount plate to the mount bracket using the four pan screw in the lower support post, aligning the upper hole with the upper head screws.
- Page 34 DS-200iQ / DS-600iQ INSERT HEAD INSTALLATION Finally, simply attach the BCR hand-scanner by twisting it onto the locating mount plate as shown in Figure 5.20 QTL-RND-OPS-00000191-A-00 Figure 5.20 – Attaching the BCR Hand-scanner NOTE: The BCR Hand-scanner may be detached by twisting it off in the opposite direction. INSTALL GUIDE REV 00...
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Page 35: Module Wiring
DS-200iQ / DS-600iQ MODULE WIRING INSTALL GUIDE... -
Page 36: Dip Switch Settings
DS-200iQ / DS-600iQ MODULE WIRING DIP SWITCH SETTINGS DIP switches for the Versatile Feeder and Flex Folder are located on the module Control PCBs as shown in Figure 6.1. Once the modules have been connected, the DIP switches for the Versatile Feeder and Flex Folder modules must be set (based on binary counting) as shown in Table 6.1. -
Page 37: Communications Cable Connections
DS-200iQ / DS-600iQ MODULE WIRING COMMUNICATIONS CABLE CONNECTIONS NOTE: The communications cable for the Insert Head (160-514) is longer than the feed unit communications cables (160-A0016923 for the Versatile Feeder, or 160-511 for the Flex Folder). Check the machine package label on each unit for correct product codes and software compatibility, e.g. -
Page 38: Power Cable Connections
DS-200iQ / DS-600iQ MODULE WIRING POWER CABLE CONNECTIONS PC EQUIPMENT CONNECTIONS Starting from the last feeding module unit, connect the power cables from This section describes the fitting and connection of the PC and peripherals as follows. each module to the one in front (preceding unit). Speaker Jack - Monitor speakers ▪ USB Ports - Mouse, Keyboard, Monitor (touchscreen), CAN. -
Page 39: Inf Output Can Connections
DS-200iQ / DS-600iQ MODULE WIRING The PC is also supplied with a Contoller Area Network (CAN) card which must also INF OUTPUT CAN CONNECTIONS be connected. When Output options are required, an internal connection of the CAN to USB is needed Connect the other side of the CAN card with the supplied cable to ‘Port B’... - Page 40 DS-200iQ / DS-600iQ MODULE WIRING Re-route the cable and plug it into the RJ45 socket on the CAN card as shown in Figure 6.9. QTL-RND-OPS-00000300-A-00 Figure 6.9 – Re-routing and plugging in RJ45 cable INSTALL GUIDE REV 00 AUG 2020...
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Page 41: Software And Firmware
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE INSTALL GUIDE... -
Page 42: Important Configuration Settings
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE IMPORTANT CONFIGURATION SETTINGS At first Installation, always accept the hardware settings! Module configuration and settings are stored on the module PCB and IMOS within The settings from the PCB’s need to be copied to the PC. the ‘INI file’. The INI file from the PC is empty and all factory settings will be erased if you accept the INI file settings! First, power on the PC and monitor then wait until IMOS starts. -
Page 43: Licence And Config File Installation
IMOS Software Installation ▪ ▪ User Guide 7.2.1 SYSTEM CONFIGURATION AND READING LICENSING Plug the USB flash drive into the IMOS PC. Copy the ‘MainCfg.ini’ and ‘Licence_IMOS.ini’ file from USB flash drive to following directory: C:\ProgramData\Neopost\DS600 IMOS\ (DS-200iQ and DS-600iQ) ▪ C:\ProgramData\Neopost\DS244HD IMOS\ (Datacard DS-201iQ) ▪ C:\ProgramData\Neopost\DS244HD CardFolder IMOS\ ▪ (Cardfolder) Confirm to replace the files when asked. Remove the USB flash drive once complete. Keep the USB flash drive in a safe location as a backup, as it can be used in case of replacing the PC, hard drive, or re-installing IMOS software in the future. -
Page 44: Firmware Download
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE FIRMWARE DOWNLOAD NOTE: Each file includes the module name in the filename, i.e. Inserter (Insert Head), Firmware downloading allows selected units to be upgraded with selected files, usually Feeder (Versatile Feeder), Tower (Flex Folder), and OutputProcessing (Sorter sourced from the manufacturers website. and Turner). Select the units needing a firmware upgrade under the ‘Units’ column on the Once a file has been selected, the lower panes show the version number and left-hand side, and then press the ‘Files’ button to find the appropriate .am4 status of the file, and can be compared with the main pane showing the same files as shown in Figure 7.3. -
Page 45: Broadcast Mode
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE 7.3.1 BROADCAST MODE 7.3.3 READER FIRMWARE DOWNLOAD Broadcast Mode option allows modules of the same type to be upgraded together. Reader Firmware download allows the firmware of CIS Readers for Versatile Feeders and Flex Folders to be updated to the latest versions. Other modules are upgraded on their own, i.e. If you select all modules on the machine to be upgraded, select all the correct firmware versions for the modules on the Select ‘Reader Firmware Download’... -
Page 46: Plug And Play
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE PLUG AND PLAY Plug and Play allows automatic configuration of hardware. When Plug and Play is run, the system receives information of the machine configuration as shown in Figure 7.8. QTL-RND-SCR-00000204-A-00 Figure 7.8 – Plug ang Play QTL-RND-SCR-00000191-A-00 Figure 7.6 – Reader firmware download Once Plug and Play is complete, you will be asked if you wish to accept the results, which should be accepted unless there is a specific reason otherwise such as installation for the first time. -
Page 47: Language Settings
DS-200iQ / DS-600iQ SOFTWARE AND FIRMWARE LANGUAGE SETTINGS Languages settings allows the choice of which language IMOS will display when operating or servicing the machine. To set a language, navigate to the IMOS Menu Screen and select ‘Languages’ under Admin Services, and then select an available language from the Languages list, and press ‘Ok’... -
Page 48: Disposal Instructions
DS-200iQ / DS-600iQ DISPOSAL INSTRUCTIONS INSTALL GUIDE... -
Page 49: End Of Life
DS-200iQ / DS-600iQ DISPOSAL INSTRUCTIONS END OF LIFE Do not mix with normal domestic waste. ▪ Please use the sub-joined return or collection system dedicated to the ▪ The objectives of the European Community’s environment policy are, in particular, to disposal of electrical and electronic waste.
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