Lenze MCS 06C60 Mounting And Switch-On Instructions

Lenze MCS 06C60 Mounting And Switch-On Instructions

Synchronous servo motor

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Mounting and switch-on instructions EN
Servo motors
MCS synchronous servo motor

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Summary of Contents for Lenze MCS 06C60

  • Page 1 Mounting and switch-on instructions EN Servo motors MCS synchronous servo motor...
  • Page 3: Table Of Contents

    Contents Contents About this document Document description Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards Product information Identification of the products Nameplates Product codes Equipment Transport Storage Mechanical installation Important notes Preparation Installation Dimensions...
  • Page 4 Contents Technical data Standards and operating conditions Conformity and approvals Protection of persons and device protection EMC data Environmental conditions Rated data Inverter power supply 400 V, self-ventilated motors Inverter power supply 400 V, forced ventilated motors Inverter power supply 230 V, self-ventilated motors Environmental notes and recycling...
  • Page 5: About This Document

    The documentation must always be complete and in a perfectly readable state. • Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...
  • Page 6: Notations And Conventions

    About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...
  • Page 7: Safety Instructions

    Safety instructions Safety instructions Disregarding the following basic safety measures and safety information may lead to severe personal injury and damage to property! Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified.
  • Page 8: Basic Safety Instructions

    The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.
  • Page 9: Application As Directed

    Safety instructions Application as directed Application as directed The harmonized standards of the series IEC/EN60034 are used. • The product must only be actuated under the operating conditions and power limits • specified in this documentation. The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive. •...
  • Page 10: Residual Hazards

    Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
  • Page 11 Safety instructions Residual hazards Motor protection Version with plug: • Never disconnect the plug when energized. The plug could be destroyed. Switch off the voltage supply or disable the inverter prior to disconnecting the plug. Installed thermal detectors are no full protection for the machine. •...
  • Page 12: Product Information

    Product information Identification of the products Nameplates Product information Identification of the products Nameplates Synchronous servo motors 14.2 14.1 33.1 5.10 5.11 14.3 Brake 10.2 10.3 Pos. Contents Manufacturer / production location Motor type Motor type Technical data Rated torque Rated speed Rated frequency Rated voltage...
  • Page 13 Product information Identification of the products Nameplates Motor protection: For the thermal sensors "1x PT1000 + 2x PTC", the short designation "PT1k +2PTC" is given on the nameplate.
  • Page 14: Product Codes

    Product information Identification of the products Product codes Product codes Product code of MCS synchronous servo motor Example Meaning Variant Product code Product family Motor Type Compact servo motors Version Synchronous Motor frame size Square dimension 62 mm Square dimension 89 mm Square dimension 116 mm Square dimension 142 mm Square dimension 192 mm...
  • Page 15 Product information Identification of the products Product codes Product code feedbacks Example 1024 Meaning Variant Product code Product family Resolver Resolver for safety function Incremental encoder Incremental encoder with commutation signal Absolute value encoder, singleturn Absolute value encoder, multiturn Number 2-pole Resolver for servo motors 2-pole Resolver for three-phase AC motors...
  • Page 16: Equipment

    Product information Equipment Equipment The following figure provides an overview of the elements and connections on the product. Their position, size and appearance may vary. Motor connection Output flange Cooling Feedback Output shaft Permanent magnet brake Temperature monitoring...
  • Page 17: Transport

    Transport Transport Ensure appropriate handling. • Make sure that all component parts are securely mounted. Secure or remove loose • component parts. Only use safely fixed transport aids (e.g., eye bolts or support plates). • Do not damage any components during transport. •...
  • Page 18: Storage

    Storage Storage Storage up to one year: If possible, in the manufacturer's packaging • In dry, low-vibration environment without aggressive atmosphere • Protect against dust and impacts • Observe the climatic conditions according to the technical data • 4Environmental conditions ^ 37...
  • Page 19: Mechanical Installation

    Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, • lacquers and plastics. Lenze offers special surface and corrosion protection in this case. • Preparation Protect shaft sealing rings from contact with solvents.
  • Page 20: Mounting

    Mechanical installation Mounting Mounting Transmission elements Fit or remove transmission elements only using suitable equipment. • For fitting the transmission elements use the center hole in the shaft. • Avoid impacts and shocks. • In case of a belt drive, tension the belt in a controlled manner according to manufacturer •...
  • Page 21: Electrical Installation

    Use of filters, chokes • Use of special motor cables • Preparation The notes for the electrical connection can be found in the enclosed mounting instructions. EMC-compliant wiring The EMC-compliant wiring is described in detail in the documentation of the Lenze inverters.
  • Page 22: Motor Connection

    Electrical installation Motor connection Connection via terminal box Motor connection Connection via terminal box Observe the notes on wiring, data on the nameplate, and the connection diagram in the terminal box. The connection must ensure a continuous and safe electrical supply: No protruding wire ends •...
  • Page 23 Electrical installation Motor connection Connection via terminal box Position of the connections Position Meaning Power connection Brake connection Feedback connection Connection of temperature monitoring PE connection Large area shield contact. Terminal box, power Contact Name Meaning Motor winding phase PE conductor Terminal box, DC brake Contact Name...
  • Page 24 Electrical installation Motor connection Connection via terminal box Terminal box, SinCos absolute value encoder with Hiperface Contact Name Meaning + UB Supply + Mass Track A / + COS A¯ Track A inverse /-COS Track B / +SIN B¯ Track B inverse/-SIN Zero track / + RS485 Z¯...
  • Page 25: Connection Via Icn Connector

    Electrical installation Motor connection Connection via ICN connector Connection via ICN connector Position of the connections Standard connection One Cable Technology (OCT) Position Meaning Position Meaning ICN-M23 connector, 6-pole For One Cable Technology (OCT) ICN-M40 connector, 8-pole ICN-M23 connector, hybrid •...
  • Page 26 Electrical installation Motor connection Connection via ICN connector Standard connection Connection of power and brake ICN-M23 connector assignment 6-pole ICN M23 6-pole Contact Name Meaning PE conductor Holding brake DC +/AC Holding brake DC -/AC Power phase U Power phase V Power phase W ICN-M40 connector assignment 8-pole...
  • Page 27 Electrical installation Motor connection Connection via ICN connector Feedback and temperature monitoring connection ICN-M23 connector assignment Resolver Code 0° ICN M23 for resolvers Contact Name Meaning +Ref Transformer windings -Ref Transformer windings Supply: Electronic nameplate (Only for motors and inverters that support +VCC ETS this function) +COS...
  • Page 28 Electrical installation Motor connection Connection via ICN connector ICN-M23 connector assignment SinCos absolute value encoder with EnDat interface Code 0° ICN M23 SinCos absolute value encoder with EnDat Contact Name Meaning UP Sensor Up Sensor Not assigned Not assigned 0 V Sensor 0 V sensor PT1000/KTY temperature sensor PT1000/KTY temperature sensor...
  • Page 29 Electrical installation Motor connection Connection via ICN connector One Cable Technology (OCT) Connection of power, brake, feedback and temperature monitoring ICN-M23 connector assignment, hybrid For One Cable Technology (OCT) with digital absolute value encoder ICN M23 Hybrid for One Cable Technology (OCT) with digital absolute value encoder Contact Name Meaning...
  • Page 30 Electrical installation Motor connection Connection via ICN connector ICN-M40 connector assignment, hybrid For One Cable Technology (OCT) with digital absolute value encoder DSL1 DSL2 ICN M40 Hybrid for One Cable Technology (OCT) with digital absolute value encoder Contact Name Meaning Power phase U Power phase V Power phase W...
  • Page 31 Electrical installation Motor connection Connection via ICN connector Assembly of ICN connectors NOTICE Live cables! Possible destruction of the connector. ▶ Never remove connector when voltage is being applied! ▶ Disable inverter before removing the connector! NOTICE Loss of the protection class due to incorrect mounting! Malfunctions may occur.
  • Page 32: Commissioning

    Commissioning Important notes Commissioning Important notes NOTICE Do not brake the motor by short-circuit operation. Short-circuit braking may damage the motor. Before initial switch-on That the drive does not show any visible signs of damage. • Is the mechanical fixing o.k.? •...
  • Page 33: Maintenance

    Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions. Possible consequences: damage to property and/or injury to persons. ▶ The safety encoder may only be repaired or replaced by the Lenze service or its authorised persons.
  • Page 34: Repair

    First check the possible causes of malfunction according to the 4Diagnostics and fault • elimination ^ 35 If the fault cannot be remedied using one of the measures listed, please contact the Lenze • service department. The contact data can be found on the rear of this documentation.
  • Page 35: Diagnostics And Fault Elimination

    Adjust rated operating mode to the specified • Externally ventilated or self-ventilated motors 60034-1) exceeded operating conditions. Determination of correct > 110 °C drive by expert or Lenze customer service Loose contact in supply cable (temporary Tighten loose contact single-phase operation!) Fuse has blown (single-phasing!)
  • Page 36: Technical Data

    CEL 038-2020 Energy efficiency for China. Affected motors receive a separate label. UL 1004-1 for USA and Canada (requirements of the CSA cURus 22.2 No. 100) servo motor, Lenze File No. UL 1004-6 E210321 UkrSepro for Ukraine Protection of persons and device protection...
  • Page 37: Environmental Conditions

    Technical data Standards and operating conditions Environmental conditions Environmental conditions Climate 1K3 (-20 ... +40 °C) >3 months EN IEC Storage 60721-3-1:1997 1K3 (-20 ... +60 °C) <3 months EN IEC Transport 2K3 (-20 ... +70 °C) 60721-3-2:1997 3K3 (-10 ... +40 °C) Operation with brake EN IEC Operation...
  • Page 38: Rated Data

    Technical data Rated data Inverter power supply 400 V, self-ventilated motors Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 06C60- MCS 06C41- MCS 06F60- MCS 06F41- MCS 06I60- MCS 06I41- Standstill torque 0.800 0.800 1.50 1.50 2.00 2.00...
  • Page 39 Technical data Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 09D60- MCS 09D41- MCS 09F60- MCS 09H60- MCS 09F38- MCS 09L51- Standstill torque 3.30 3.30 4.20 5.50 4.20 7.50 Rated torque 1.80 2.30 2.40 3.00 3.10 3.60 rated Max.
  • Page 40 Technical data Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 09H41- MCS 09L41- MCS 12D41- MCS 12D20- MCS 12H35- MCS 12H15- Standstill torque 5.50 7.50 6.40 6.40 11.4 11.4 Rated torque 3.80 4.50 4.30 5.50 7.50 10.0 rated Max.
  • Page 41 Technical data Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 12L41- MCS 12L20- MCS 14D36- MCS 14D15- MCS 14H32- MCS 14H15- Standstill torque 15.0 15.0 11.0 11.0 21.0 21.0 Rated torque 11.0 13.5 7.50 9.20 14.0 16.0 rated Max.
  • Page 42 Technical data Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 14L32- MCS 14P32- MCS 14L15- MCS 14P14- MCS 19F30- MCS 19F14- Standstill torque 28.0 37.0 28.0 37.0 32.0 32.0 Rated torque 17.2 21.0 23.0 30.0 21.0 27.0 rated Max.
  • Page 43 Technical data Rated data Inverter power supply 400 V, self-ventilated motors Motor MCS 19J30- MCS 19P30- MCS 19J14- MCS 19P14- Standstill torque 51.0 64.0 51.0 64.0 Rated torque 29.0 32.0 40.0 51.0 rated Max. torque Rated speed 3000 3000 1425 1350 rated Max.
  • Page 44: Inverter Power Supply 400 V, Forced Ventilated Motors

    Technical data Rated data Inverter power supply 400 V, forced ventilated motors Inverter power supply 400 V, forced ventilated motors Motor MCS 12H34- MCS 12H14- MCS 12L39- MCS 12L17- MCS 12D35- MCS 12D17- Standstill torque 12.8 12.8 19.0 19.0 7.50 7.50 Rated torque 10.5...
  • Page 45 Technical data Rated data Inverter power supply 400 V, forced ventilated motors Motor MCS 14D30- MCS 14D14- MCS 14H28- MCS 14H12- MCS 14L30- MCS 14L14- Standstill torque 12.5 12.5 25.5 25.5 34.5 34.5 Rated torque 10.5 12.0 20.5 23.5 25.5 30.5 rated Max.
  • Page 46 Technical data Rated data Inverter power supply 400 V, forced ventilated motors Motor MCS 14P26- MCS 14P11- MCS 19F29- MCS 19F12- MCS 19J29- MCS 19P29- Standstill torque 43.5 43.5 41.5 41.5 70.5 86.0 Rated torque 33.0 42.0 32.5 38.0 50.5 53.0 rated Max.
  • Page 47 Technical data Rated data Inverter power supply 400 V, forced ventilated motors Motor MCS 19J12- MCS 19P12- Standstill torque 70.5 86.0 Rated torque 62.5 72.0 rated Max. torque Rated speed 1200 1200 rated Max. speed 4000 4000 Rated power rated Standstill current 20.3 22.4...
  • Page 48: Inverter Power Supply 230 V, Self-Ventilated Motors

    Technical data Rated data Inverter power supply 230 V, self-ventilated motors Inverter power supply 230 V, self-ventilated motors Motor MCS 06C60L MCS 06C41L MCS 06F60L MCS 06F41L MCS 06I60L MCS 06I41L Standstill torque 0.800 0.800 1.50 1.50 2.00 2.00 Rated torque 0.500 0.600 0.900...
  • Page 49 Technical data Rated data Inverter power supply 230 V, self-ventilated motors Motor MCS 09D60L MCS 09D41L MCS 09F60L MCS 09H60L MCS 09F38L MCS 09H41L Standstill torque 3.30 3.30 4.20 5.50 4.20 5.50 Rated torque 1.80 2.30 2.40 3.00 3.10 3.80 rated Max.
  • Page 50 Technical data Rated data Inverter power supply 230 V, self-ventilated motors Motor MCS 09L41L MCS 12H15L MCS 12L20L MCS 12D41L MCS 12D20L MCS 12H30L Standstill torque 7.50 11.4 15.0 6.40 6.40 11.4 Rated torque 4.50 10.0 13.5 4.30 5.50 8.00 rated Max.
  • Page 51: Environmental Notes And Recycling

    Lenze products and their packaging: Lenze products are partly subject to the EU Directive 2011/65/EU on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS). This is documented accordingly in the EU declaration of conformity and with the CE mark.
  • Page 52 Lenze SE Postfach 101352 · 31763 Hameln Hans-Lenze-Straße 1 · 31855 Aerzen GERMANY Hannover HRB 204803 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com © 05/2021 · · 4.0 · www.Lenze.com...

This manual is also suitable for:

Mcs 06c41Mcs 06f60Mcs 06f41Mcs 06i60Mcs 06i41

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