Hawle HAWIDO 1505 Manual

Pressure reducing valve with inlet pressure control and flow-back prevention, nd40 to nd200

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Pressure reducing valve with inlet pressure control and non-return function®

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Summary of Contents for Hawle HAWIDO 1505

  • Page 1 manual Pressure reducing valve with inlet pressure control and non-return function®...
  • Page 2 HAWIDO - REGULATING VALVES Instruction for Pressure reducing valve with inlet pressure control and flow-back prevention Type 1505 ND40 to ND200 Keep this instruction manual at the location of the valve!
  • Page 3 Example of a nameplate After the commissioning, enter the following data and make use of this additional information regarding the valve type, pressure and flow ratios when consulting the manufacturer or the supplier or asking them questions: ……………… ………………….. Serial number: ...........
  • Page 4: Table Of Contents

    ONTROL VALVE PRESSURE SUSTAINING DRAWING 3.6 C INOX ( ONTROL VALVE PRESSURE SUSTAINING PARTS LIST 3.7 C ONTROL LINE AND ACCESSORIES 3.8 P OSITION INDICATOR DRAWING 3.9 P OSITION INDICATOR ARTS LIST ANNEX 1. T ORQUE TABLE HAWLE IN EUROPE...
  • Page 5: Description

    Damage to property and injuries to persons could occur as a result of improper installation, commissioning, operation and maintenance. The Hawle regulating valve (HAWIDO) has been designed for use in drinking water supplies. Other application media only after consultation with the manufacturer.
  • Page 6: Recommended Installation

    Recommended installation Before the installation of the fitting, the pipe lines must be carefully flushed through to prevent any foreign material, such as pieces of wood, stones etc., from entering the regulating valve. Key: Flange sliders inlet side Dirt trap Regulating valve, pressure reducing valve, e.g.
  • Page 7: Commissioning

    B. Commissioning Functional diagram (1505) Components Main valve 1200 Ball valve (A, B, C) Filter Orifice plate One-way flow restrictor (A, B) Pressure reducing control valve Pressure gauge (A, B) Optical position indicator 
Electrical position indicator (optional)
Valve opening limiter (optional) Non-return valve (A, B) 10 Pressure relief control valve Preparation...
  • Page 8: Venting

    Venting Procedure: Slowly open the inlet gate valve on the inlet side until water flows into the valve. The valve fills with water and the air escapes through the slightly open screw connection and the vent hole in the plug. Once the valve venting procedure has caused all the air to be expelled from the control line, retighten the threaded pin and the loosened screw connection.
  • Page 9: Setting The Reaction Speed

    Regulati Pressure Number of Spring change spindle Marking type pressur for 1 turn turns for Δp = 1bar [bar] 1.5 – Standard NONE 12bar 10 – yellow Strong 1118 000 000 22bar 0.2 – blue Weak 0.08 12.6 1118 000 001 5bar Note: Wait for the hydraulic system to stabilise between each half turn of the hand wheel.
  • Page 10: Fault Finding

    Setting the reaction speed) Original pressure value is not Pressure gauge faulty Check or replace pressure reached gauge Changed operating conditions Reset accordingly (see Chapter: Recommended installation) Epoxy-coating damaged Transportation damage, Repair with Hawle two- installation damage component repair set for coatings...
  • Page 11: Putting Out Of Service And Maintenance

    D. Putting out of service and Maintenance Putting out of service The operating valve must first be hydraulically shut off as follows: Slowly close the gate valves after and before the valve Slowly close the ball valves (2A, 2B, 2C) The valve is taken out of operation and the maintenance can be accomplished.
  • Page 12: Four Or Five Yearly Maintenance

    Checking the valve • Remove the position indicator from valve cover. • Check that the valve spindle moves easily by raising and lowering it with the threaded rod. • Install the optical position indicator. Putting the valve back into service •...
  • Page 13: Repair Kits And Spare Parts

    -10- Checking the operation of the one-way flow restrictor • Undo the locknut • Screw in the set screw and then unscrew it as far as it goes • Screw in again a few turns. This process must be easy and with little resistance Putting the valve back into service •...
  • Page 14: Main Valve With Stainless Steel Connection

    -11- 3.1 Main valve with stainless steel connection ND 40 to ND 200 (drawing) 08.12.2011/plü...
  • Page 15: Main Valve (Parts List)

    -12- 3.2 Main valve (Parts list) Item. Description Material Article number DN 40 DN 50 DN 65 DN 80 DN 100 Body GGG 40 1004 040 000 1004 050 000 1004 065 000 1004 080 000 1004 100 000 Valve cover GGG 40 1014 050 000 1014 050 000...
  • Page 16 -13- Article number Item Description Material DN 125 DN 150 DN 200° DN 200^ Body GGG 40 1004 125 000 1004 151 000 1004 200 000 1004 200 016 Valve cover GGG 40 1014 125 000 1014 151 000 1014 200 000 1014 200 000 Spindle guide cover INOX...
  • Page 17: Control Valve Pressure Reducing Stainless Steel

    -14- 3.3 Control valve pressure reducing stainless steel (design) 05.09.2017...
  • Page 18 -15- 3.4 Control valve pressure reducing stainless steel (parts list) Item. Description Material Article number PN 16/25 Body INOX 1100 200 000 Cover INOX 1108 200 000 O-Ring NBR70 0180 020 025 Diaphragm DN3/8” EPDM (W270) 1121 000 000 Seat Compact Form 1.0, blind INOX 1117 200 000 Pressure screw...
  • Page 19: Control Valve , Pressure Sustaining

    -16- 3.5 Control valve, pressure sustaining INOX (drawing) 05.09.2017/plü...
  • Page 20 -17- 3.6 Control valve, pressure sustaining INOX (parts list) Item Description Material Article number Control housing INOX 1100 200 000 Socket INOX 1108 200 000 O-Ring NBR70 0180 020 025 Diaphragm DN3/8” EPDM (W270) 1121 000 000 Seat Compact Form 1.0, blind INOX 1117 200 000 Seat Compact Form 1.0, 9 mm...
  • Page 21: Control Line And Accessories

    -18- 3.7 Control line and accessories Masternumber Picture Size Art. number Description more sizes might be available stainless steel /NBR 3/8" 0130 012 000 0130 stainless steel /NBR 1/2" 0130 016 000 Composite sealing stainless steel /NBR 3/4" 0130 025 000 ring steel/NBR 1“...
  • Page 22 -19- 3/8" stainless steel 0401 012 000 0401 1/2" stainless steel 0401 016 000 Sleeve 3/4" stainless steel 0401 025 000 1" stainless steel 0401 032 000 0411 DN 6 - 1/8" stainless steel 0411 006 004 DN12 - 3/8" stainless steel 0411 012 012 Adjustable male adaptor...
  • Page 23 -20- Y-filter stainless steel IG 3/8" 0545 112 002 0545 Single components: Y-filter Filter sieve stainless steel 0545 900 051 Plug complete 0545 112 010 Seal big for Y-filter 0545 112 011 O-Ring 0545 112 012 Y-filter stainless steel 1/2“ 0545 116 000 Throttle valve DN 3/8"...
  • Page 24 -21- Coil AC voltage 0620 Indicate the voltage 0620 xxx xxx Coil Coil DC voltage Indicate the voltage 0621 xxx xxx Appliance socket 0630 for electric coil 0630 000 000 Appliance socket for electric coil Plug module for solenoid valves Type 0653 024 008 0652, 0653 LBV 24 DC = 8-14S incl.
  • Page 25 -22- Tools and accessories 1199 000 000 1199 1199 000 010 Spindel stroke tester Key for assembling the seal holder 1199 000 020 1199 of the pilot valve Tool for seal holder Ratchet with attachment for the one 1199 000 030 1199 way flow restrictor Ratchet with...
  • Page 26: Position Indicator (Drawing)

    -23- 3.8 Position indicator (drawing) DN 40 – DN 100 DN 125 – DN 300 12.03.2014/plü...
  • Page 27: Position Indicator (Parts List)

    -24- 3.9 Position indicator (Parts list) Item Description Material Article number DN 40 DN 50 DN 65 DN 80 DN 100 Stainl. steel 1992 000 050 1992 000 050 1992 000 080 1992 000 080 1992 000 100 Seal½’’ Stainl./NBR 0130 016 000 0130 016 000 0130 016 000...
  • Page 28: Annex

    -25- E. Annex Torque table When assembling the main valve and the pilot valve, all bolts are checked with a torque wrench according to the following list. Grease the bolts before mounting ! Strenght class Diameter Hexagon bolt Tightening torque Reference Max.
  • Page 29: Hawle In Europe

    Dobogókoi út 5 Telefon +36 (0) 26 501 501 H-2000 Szentendre Telefax +36 (0) 26 501 502 www.hawle.hu Hawle Armatury spol. s r.o. Ricanská 375 Telefon +420 (0)2 410 03 111 CZ-25242 Jesenice u.Prahy Telefax +420 (0)2 41 00 33 33 www.hawle.cz...
  • Page 30 -27-...

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