Samoa Larius GHIBLI 10:1 Operating And Maintenance Manual

Piston pneumatic transfer pumps

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w w w . l a r i u s . c o m
GHIBLI 10:1
Piston pneumatic
transfer pumps
II 2 G c IIB T6
EN

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  • Page 1 w w w . l a r i u s . c o m GHIBLI 10:1 Piston pneumatic transfer pumps II 2 G c IIB T6...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
  • Page 3: Table Of Contents

    GHIBLI 10:1 GHIBLI 10:1 Piston pneumatic transfer pumps INDEX WARNING ..................................2 DESCRIPTION OF THE EQUIPMENT ..........................3 TECHNICAL DATA ................................4 TRANSPORT AND UNPACKING ..........................5 SAFETY RULES ................................5 CONDITIONS OF GUARANTEE ...........................6 EXAMPLES OF USE ..............................6 SETTING-UP ................................7 OPERATION..................................7 CLEANING AT THE END OF WORK ..........................7 ROUTINE MAINTENANCE ............................8 TROUBLESHOOTING ..............................9 MANUAL RESET OF THE PNEUMATIC MOTOR .......................10...
  • Page 4: Awarning

    GHIBLI 10:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...
  • Page 5: Description Of The Equipment

    GHIBLI 10:1 DESCRIPTION OF THE EQUIPMENT Ghibli pump 10:1 is a pneumalic pump to be used for low and piston. medium pressure transferring of fluids. Ghibli pump is essentially So doing the pump sucks in the fluid to be sent to the outlet. constituted of an air motor and a structure called "material pumping The ratio 10:1 means that the outlet pressure of material is 10 times higher than the pump feed air pressure.
  • Page 6: Ctechnical Data

    GHIBLI 10:1 TECHNICAL DATA GHIBLI 10:1 Maximum working pressure 70 bar (1015 psi) Pump air pressure 3-7 bar (40-100 psi) Feed air inlet * 1/2" BSPP Maximum delivery 12 l/min (3-2 gpm) Cycles per litre Max number of cycles per minute Fluid outlet 3/4"...
  • Page 7: Dtransport And Unpacking

    GHIBLI 10:1 SAFETY RULES TRANSPORT AND UNPACKING Read carefully and entirely the following instructions before using the product. Please save these • The packed parts should be handled as indicated in the symbols instructions in a safe place. and markings on the outside of the packing. •...
  • Page 8: Gexamples Of Use

    GHIBLI 10:1 FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND Avoid approaching too much to the pump piston SPRAY GUN BEFORE USING THE EQUIPMENT. rod when the pump is working or under pressure. • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH STAN- A sudden movement of the piston rod can cause DARD KIT.
  • Page 9: Hsetting-Up

    GHIBLI 10:1 OPERATION Pos. Code Description 510600 Trolley mounted pneumatic ram - single column Check all the fittings for connection of the different 510090 Pneumatic ram 30 lt. - double column components (pump, flexible hose, spray gun, etc.) 510781 Shovel plate for 30 lt. drums before using the equipment.
  • Page 10: Kroutine Maintenance

    GHIBLI 10:1 ROUTINE MAINTENANCE Always close the compressed air supply and re- lease the pressure in the plant before performing any check or maintenance of the pump. • Daily check (and every time the pump is operated after a long storage) the packing nut is not loosened, causing otherwise the coming out of the product.
  • Page 11: Ltroubleshooting

    GHIBLI 10:1 TROUBLESHOOTING Problem Possible cause Solution The pump does not start Feed air not sufficient Check on the air supply line. Increase the diameter of the feed hose. Outlet product line clogged Clean. Disconnect the outlet hose of the product.
  • Page 12: Mmanual Reset Of The Pneumatic Motor

    GHIBLI 10:1 MANUAL RESET OF THE Immediately replace the plug with a usual M8 nut PNEUMATIC MOTOR before the guide rod slides into the cylinder (see illustration below). • The feed air pressure of the pump must never be higher than •...
  • Page 13: Odisassembly Of The Suction Valve

    GHIBLI 10:1 DISASSEMBLY OF THE • Check the condition of every part of the motor. SUCTION VALVE • For any replacement of the screws (N5) of the crosspiece (N6), for their reassembly and correct adjustment see the drawing below and the exploded view on page 14. Close the compressed air supply to the pump and release the residual pressure in the plant.
  • Page 14: Preplacement Of The Lower Gaskets

    GHIBLI 10:1 REPLACEMENT OF THE • Carefully screw again the fluid cylinder (it is suggested to lay a slight film of vaseline grease on the internal walls of the fluid LOWER GASKETS cylinder). Close the compressed air supply to the pump and release the residual pressure in the plant.
  • Page 15 GHIBLI 10:1 • Extract the piston rod from the housing. • Unscrew the packing nut (Q4) (use a metal rod with an internal diameter of 6 mm). • Remove the gaskets and packing glands. • For the correct reassembling of the gaskets see the illustration below and the exploded view on page 16.
  • Page 16: Rpneumatic Motor - Ref. 9669

    GHIBLI 10:1 COMPLETE PNEUMATIC MOTOR REF. 96669 WARNING: always indicate code and quantity for every part required. www.larius.com ED. 05 - 10/2020 - Cod. 150154...
  • Page 17 GHIBLI 10:1 Pos. Code Descripcion Q. ty Pos. Code Descripcion Q. ty 91603 Handle plug 33031 Washe 91602 Handle 96016 Piston rod 95075 O-Ring 96017 Complete bush 96003 Motor cylinder 96020 O-Ring 96005 Roll 96018 O-Ring 96006 Spring 96021 Motor support 96007 Fork 96210...
  • Page 18: Scomplete Pumping Group Ghibili Pump 10:1 Split

    GHIBLI 10:1 COMPLETE PUMPING GROUP GHIBLI 10:1 PUMP - SPLIT WARNING: always indicate code and quantity for every part required. Code Description 96674 Long pumping group 96676 Medium pumping group 96675 Short pumping group www.larius.com ED. 05 - 10/2020 - Cod. 150154...
  • Page 19 GHIBLI 10:1 Pos. Code Description Q.ty Pos. Code Description Q.ty 96073 O-Ring 81010 Nut M12 96670 91334 Bush 3323 Split pin 95021 Ball Ø 7/8" 91008 O-Ring 98006 Washer 98010 Piston rod 91336 Comb spring (for leather gasket) 91001/1 Oil tank 91384 PTFE gasket (standard) 3429...
  • Page 20: Tcomplete Pumping Group Ghibli Pump 10:1 Split Stainless Steel

    GHIBLI 10:1 COMPLETE PUMPING GROUP GHIBLI 10:1 PUMP - SPLIT ST. STEEL WARNING: always indicate code and quantity for every part required. Code Description 98050 Long pumping group 98052 Medium pumping group 98051 Short- pumping group www.larius.com ED. 05 - 10/2020 - Cod. 150154...
  • Page 21 GHIBLI 10:1 Pos. Code Description Q.ty Pos. Code Description Q.ty 96073 O-Ring 3806 Nut M12 98005 Bush 96670 3323 Split pin 95021 Ball Ø 7/8" 98006 Washer 91008 O-Ring 98010 Piston rod 3805 Split pin (for short vers. only) 91384 PTFE gaskets 91001/1 Oil tank...
  • Page 22: Uaccessories

    GHIBLI 10:1 ACCESSORIES GASKETS TRAVERSE KIT MOTOR KIT Code Description Code Description Code Description 40236 PTFE gaskets kit 40401 Traverse kit screw 40050 Motor kit 40237 Leather gaskets kit 40238 PTFE + leather gaskets kit POST RAM complete w/regulators and compressed air pressure gauges Code Description single-cylinder double-effect post ram for lt.30...
  • Page 23: Watex

    GHIBLI 10:1 ATEX Safety instructions for using GHIBLI series pneumatic piston transfer pumps in high risk environments where potentially explosive gasses or vapours are present. DESCRIPTION These safety instructions refer to the installation, use and Larius ghibli series pneumatic piston pumps maintenance of LARIUS GHIBLI series pneumatic piston transfer are group ii mechanical devices for use in areas pumps in high risk environments where potentially explosive...
  • Page 24 GHIBLI 10:1 MARKINGS II 2 G c IIB T6 : -20°C ÷ + 60°C fluid: 60°C Tech. File: GHIBLI/ATX/08 max. II = Group II (surfaces) Category 2 (zone 1) Explosive atmosphere containing gasses, vapours or mists Design safety “c” T6 = Temperature class T6 - 20°C ÷...
  • Page 25 GHIBLI 10:1 EXAMPLE OF INSTALLATION The diagram shows a typical example of the installation of series pneumatic piston transfer pump DECLARATION OF CONFORMITY Larius S.r.l. Via Stoppani, 21 23801 Calolziocorte (LC) declare under our sole responsability that the product: or standards documents: GHIBLI series pneumatic piston transfer pump.
  • Page 27: Certificate Of Conformity

    CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: GHIBLI 10:1 Piston pneumatic transfer pumps complies with the directives: - EC Directive 2006/42 Machinery Directive - EU Directive 2014/30 Electromagnetic Compatibility (EMC)
  • Page 28 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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