Samoa LARIUS Star 3001W Operating And Maintenance Instructions Manual

Samoa LARIUS Star 3001W Operating And Maintenance Instructions Manual

Manual water-borne gun for electrostatic liquid coating
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www.larius.eu
Star 3001W
Manual gun for
electrostatic liquid
coating
WATER-BORNE
ENGLISH
Ed. 010 - 07/2020

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Summary of Contents for Samoa LARIUS Star 3001W

  • Page 1 www.larius.eu Star 3001W Manual gun for electrostatic liquid coating WATER-BORNE ENGLISH Ed. 010 - 07/2020...
  • Page 2 Larius S.r.l, founded in 1969, designs and manufactures painting equipment, and transfer and extrusion pumps. Larius S.r.l is a company with a great industrial tradition and an innovative technological culture. Internal production, based on innovation and research, is flexible to industry changes in order to achieve the primary objective of creating value.
  • Page 3 ELECTROSTATIC SPRAY GUNS MANUAL - AUTOMATIC ADVANTAGE OF USE STAR 3001 is the new range of guns for the liquid electrostatic coating, operating under low pressure, air assisted airless or airless conditions able to grant the best and even finishing on the workpiece, avoiding any leakage or excessive thickness.
  • Page 4 ELECTROSTATIC STAR 3001W MANUAL WATER-BORNE GUN For electrostatic liquid coating. Code 28001 - low pressure fan or cone tip nozzle Code 28004 - airless fan or cone tip nozzle Code 28006 - mist-less fan or cone tip nozzle CONE OR FAN NOZZLE KIT NOT INCLUDED STAR 3001S MANUAL SOLVENT-BORNE GUN For electrostatic liquid coating.
  • Page 5 COATING STAR 3001W AUTOMATIC WATER-BORNE GUN For electrostatic liquid coating. Code 28008 - low pressure fan or cone tip nozzle Code 28040 - airless fan or cone tip nozzle Code 28042 - mist-less fan or cone tip nozzle CONE OR FAN NOZZLE KIT NOT INCLUDED STAR 3001S AUTOMATIC SOLVENT-BORNE GUN For electrostatic liquid coating.
  • Page 6 WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.
  • Page 7: Table Of Contents

    STAR 3001W GUN STAR 3001W ELECTROSTATIC GUN WARNINGS ............p.8 ......p.28 L.g - Remove the locking ring nut TRANSPORT AND UNPACKING ......p.9 ......p.29 L.h - Remove the adjusting ring nut SAFETY RULES ........... p.9 ..... p.29 L.i - Remove the low pressure air cap CONDITIONS OF GUARANTEE ......
  • Page 8: Warnings

    STAR 3001W GUN WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. Read this operator’s manual carefully before using the equipment. An improper use of this machine can cause injuries to people or things. Do not use this machine when under the influence of drugs or alcohol.
  • Page 9: Transport And Unpacking

    STAR 3001W GUN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. To help prevent injection, always: - Engage trigger lock when not spraying. - Do not put your hand over the spray tip. Do not stop or deflect leaks with your hand, body or other. - Do not point gun at anyone or at any part of the body.
  • Page 10 STAR 3001W GUN • KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER The high speed of the product in the hose can create WHERE YOU ARE WORKING CREATES A POTENTIAL static electricity through discharges and sparks. It RISK OF ACCIDENTS. is suggested to earth the equipment. The pump is earthed through the earth cable of •...
  • Page 11: Cconditions Of Guarantee

    STAR 3001W GUN CONDITIONS OF GUARANTEE The conditions of guarantee do not apply in the following situations: - improper washing and cleaning of components causing malfunction, wear or damage to the equipment or any of its parts; - improper use of the equipment; - use that does not conform with applicable national legislation;...
  • Page 12: Egeneral Description

    STAR 3001W GUN GENERAL DESCRIPTION E.a - WORKING PRINCIPLE LARIUS STAR 3001 utomatic and manual guns are used for water-borne electrostatic liquid coating. With this kind of applica- tion the paint particles are electrically charged and then atomized to the workpiece in order to perfom an even and improved finishing of the whole surface.
  • Page 13: Ftechnical Data

    STAR 3001W GUN TECHNICAL DATA AUTOMATIC GUN STAR 3001W MANUAL GUN STAR 3001W 12 V ca INPUT VOLTAGE INPUT VOLTAGE 12 V ca INFUT FREQUENCY 33 Khz INFUT FREQUENCY 33 Khz INPUT CURRENT 1,5 A max 1,5 A max INPUT CURRENT OUTPUT VOLTAGE 0 ÷...
  • Page 14: Dimensions And Overall Manual Gun

    STAR 3001W GUN F.a - DIMENSIONS AND OVERALL MANUAL GUN STAR 3001 MANUAL GUN WATER BORNE STAR 3001 MANUALE ALL' A CQUA Ed. 010 - 07/2020 www.larius.eu...
  • Page 15: Dimensions And Overall Automatic Gun

    STAR 3001W GUN F.b - DIMENSIONS AND OVERALL AUTOMATIC GUN 23.5 Ed. 010 - 07/2020 www.larius.eu...
  • Page 16: Gdescription Of The Manual Gun

    STAR 3001W GUN DESCRIPTION OF THE MANUAL GUN Air assisted airless and low pressure versions BLOCCO DI SICUREZZA POS. DESCRIPTION Solvent-borne barrel assembly Fixing ring Hook Trigger Safety lock Handgrip Coupling for electric generator cable Fitting for product inlet Product hose Air quick coupling Locking ring Fan regulator...
  • Page 17: Hdescription Of The Elect. Generator

    STAR 3001W GUN DESCRIPTION OF THE ELECTRIC GENERATOR POS. DESCRIPTION Main switch Optimal value (for solvent-borne versions only) Resistivity scale (for solvent-borne versions only) Voltage scale Voltage set value Voltage set touch 0-90 kV Selection keys for the 3 voltage preset values Probe key only for solvent-borne paints and gun Safety fuse...
  • Page 18: Iconnections

    STAR 3001W GUN CONNECTIONS POS. DESCRIPTION Electric generator Power cable Grounding cable Gun connecting cable Gun Star 3001 I.a - RULES FOR AN EXCELLENT ELECTROSTATIC EFFECT • Protect the gun Star 3001 with a suitable cover. • Choose specific electrostatic paints. • Keep the electric cable and the paint tube clean since any • Check paint viscosity.
  • Page 19: Typical Connections Of The Equipment

    STAR 3001W GUN I.b - TYPICAL CONNECTIONS OF THE EQUIPMENT PRODUCT INLET INLET ELECTROSTATIC CABLE RESISTIVITY TESTING PROBE (for solvent-borne versions only) GROUNDING CABLE POWER CABLE Ed. 010 - 07/2020 www.larius.eu...
  • Page 20: Jgrounding

    STAR 3001W GUN GROUNDING J.b - GROUNDING OF THE FLUID • Provide a suitable grounding (J1) for the pump (L2) and the The optimal condition to achieve perfect coating and complete fluid tank (J3). safety for the personnel is the proper grounding of all system components.
  • Page 21: Grounding Of The Target Object

    STAR 3001W GUN J.d - GROUNDING OF THE TARGET OBJECT • Provide a suitable grounding (J6) of the hook holding the object to be coated (J7). Ed. 010 - 07/2020 www.larius.eu...
  • Page 22: Ksetting Up

    STAR 3001W GUN SETTING UP K.b - ADJUST THE HANDGRIP K.a - ADJUST THE TRIGGER • To optimize the grip of the gun according to operator’s needs, • To adjust the trigger (K1) it is necessary to tighten or loosen it s possible to adjust the vertical position (K3) of the trigger the screw (K2).
  • Page 23: Choose Spraying Method

    STAR 3001W GUN K.d - CHOOSE SPRAYING METHOD K.f - ADJUST AIR ATOMIZATION CONE TIP NOZZLE SPRAYING WITH • The width of the cone jet can only be varied by choking the right rotary control. The left one is not effective. FAN TIP NOZZLE SPRAYING WITH K.e - CHOOSE FAN NOZZLE ORIENTATION...
  • Page 24: Store Setting Parameters

    STAR 3001W GUN K.l - STORE SETTING PARAMETERS • Press and hold for at least 4 seconds the key to save the set level. The gun provides three level of spraying settings: • Proceed in the same way for programs NOTE S1 S2 S3 It is recommended to set the 3 levels according to operation...
  • Page 25: Ldisassembly And Maintenance

    STAR 3001W GUN DISASSEMBLY AND MAINTENANCE L.a - REMOVE THE BARREL This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS CONE TIP CONE TIP FAN TIP CONE TIP FAN TIP •...
  • Page 26: Remove The Locking Ring

    STAR 3001W GUN L.c - REMOVE THE LOCKING RING This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP FAN TIP CONE TIP CONE TIP FAN TIP FAN TIP •...
  • Page 27: Remove The Needle Support

    STAR 3001W GUN L.e - REMOVE THE NEEDLE SUPPORT This procedure shall be carried out for guns with: AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS LOW PRESSURE AIRLESS AIR ASSISTED AIRLESS FAN TIP FAN TIP FAN TIP CONE TIP CONE TIP CONE TIP •...
  • Page 28: Remove The Locking Ring

    STAR 3001W GUN L.f - REMOVE THE LOCKING RING This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP FAN TIP CONE TIP CONE TIP FAN TIP FAN TIP •...
  • Page 29: Remove The Adjusting Ring Nut

    STAR 3001W GUN L.h - REMOVE THE ADJUSTING RING NUT This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • Unscrew and remove the adjusting ring nut (L1). CLEANER Liquid Cleaner Clean L.i - REMOVE THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP •...
  • Page 30: Remove The Low Pressure Cone Tip

    STAR 3001W GUN L.j - REMOVE THE LOW PRESSURE CONE TIP This procedure shall be carried out for guns with: LOW PRESSURE CONE TIP • Remove the cone tip (L1) by means of a suitable wrench (L2). • CLEANER Liquid Cleaner Clean L.k - REMOVE THE AIR ASSISTED AIRLESS - AIRLESS CONE TIP This procedure shall be carried out for guns with:...
  • Page 31: Remove The Front Head

    STAR 3001W GUN L.l - REMOVE THE FRONT HEAD This procedure shall be carried out for guns with: LOW PRESSURE FAN TIP • Remove the front head (L1). • Check and clean the front head. Replace it, if necessary. CLEANER Liquid Cleaner Clean L.m - REMOVE THE LOW PRESSURE FAN TIP...
  • Page 32: Remove The Air Assisted Airless Fan

    STAR 3001W GUN L.n - REMOVE THE AIR ASSISTED AIRLESS FAN This procedure shall be carried out for guns with: AIR ASSISTED AIRLESS FAN TIP • Remove the head (L1), the nozzle assembly (L2), the seal (L3) and the gasket (L4). •...
  • Page 33 STAR 3001W GUN L.p - VERIFY RHEOPHORES CLEANING This procedure shall be carried out for guns with: LOW PRESSURE LOW PRESSURE AIRLESS AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS FAN TIP CONE TIP FAN TIP FAN TIP CONE TIP • The barrel is now completely disassembled. Verify that the internal spring contact (L1) is intact and clean.
  • Page 34: Assembly After Cleaning And Maintenance

    STAR 3001W GUN ASSEMBLY AFTER CLEANING AND MAINTENANCE M.a - INSERT THE NEEDLE SUPPORT This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP CONE TIP CONE TIP FAN TIP FAN TIP FAN TIP...
  • Page 35: Insert The Needle

    STAR 3001W GUN M.b - INSERT THE NEEDLE This procedure shall be carried out for guns with: AIRLESS LOW PRESSURE AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS FAN TIP FAN TIP CONE TIP FAN TIP CONE TIP CONE TIP •...
  • Page 36: Insert The Gasket

    STAR 3001W GUN M.d - INSERT THE GASKET LOW PRESSURE AIRLESS AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP FAN TIP FAN TIP CONE TIP CONE TIP FAN TIP • Duly place the gasket (M1) inside the gun handgrip. Grease M.e - INSERT THE FIXING RING AND THE LOCKING RING NUT This procedure shall be carried out for guns with:...
  • Page 37: Insert The Spring

    STAR 3001W GUN M.f - INSERT THE SPRING LOW PRESSURE AIRLESS AIRLESS LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP CONE TIP FAN TIP FAN TIP CONE TIP FAN TIP • Place the spring (M1) in the spring holder (M2). M.g - INSERT THE FRONT BARREL This procedure shall be carried out for guns with: AIRLESS...
  • Page 38: Insert The Product Inlet Hose

    STAR 3001W GUN M.i - INSERT THE PRODUCT INLET HOSE This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP FAN TIP FAN TIP CONE TIP CONE TIP FAN TIP •...
  • Page 39: Insert The Trigger

    STAR 3001W GUN M.l - INSERT THE TRIGGER This procedure shall be carried out for guns with: AIRLESS AIRLESS LOW PRESSURE LOW PRESSURE AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS CONE TIP FAN TIP FAN TIP CONE TIP CONE TIP FAN TIP •...
  • Page 40: Tighten The Nozzle Tip

    STAR 3001W GUN M.n - TIGHTEN THE NOZZLE TIP This procedure shall be carried out for guns with: LOW PRESSURE AIRLESS LOW PRESSURE AIRLESS AIR ASSISTED AIRLESS AIR ASSISTED AIRLESS FAN TIP CONE TIP CONE TIP FAN TIP CONE TIP FAN TIP •...
  • Page 41: Insert The Ring Nuts

    STAR 3001W GUN M.q - INSERT THE RING NUT This procedure shall be carried out for guns with: AIR ASSISTED AIRLESS CONE TIP • Insert the locking ring nut (M1) and the O-rings (M2) and (M3). M.r - INSERT THE RING NUT This procedure shall be carried out for guns with: AIRLESS CONE TIP...
  • Page 42: Insert The Ring Nuts

    STAR 3001W GUN M.t - INSERT THE RING NUT This procedure shall be carried out for guns with: AIRLESS FAN TIP • Insert the locking ring nut (M1) M.u - INSERT THE RING NUT This procedure shall be carried out for guns with: AIR ASSISTED AIRLESS FAN TIP •...
  • Page 43 L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT...
  • Page 44: Nbarrel For Star 3001W Spray Gun

    STAR 3001W GUN BARREL FOR STAR 3001W SPRAY GUN WARNING: Always indicate code and quantity for each part required. CODES FOR BARREL KIT WATER-BORNE GUN 25140 AIRLESS 25139 AIR ASSISTED AIRLESS 25138 LOW PRESSURE Ed. 010 - 07/2020 www.larius.eu...
  • Page 45 STAR 3001W GUN CODE DESCRIPTION CODE DESCRIPTION POS. POS. 25839 Water-borne barrel assembly Needle spring 25147 Low pressure tip 25104 Fixing ring nut 25148 Complete rheophore 25156 Locking ring nut 25151 Locking nut 25157 Complete ball tip 25250 Complete product hose 25159 Needle 25335...
  • Page 46: Ohandgrip For Star 3001W Spray Gun

    STAR 3001W GUN HANDGRIP FOR STAR 3001W SPRAY GUN WARNING: Always indicate code and quantity for each part required. Ed. 010 - 07/2020 www.larius.eu...
  • Page 47 STAR 3001W GUN CODE DESCRIPTION CODE DESCRIPTION POS. POS. 25219 Handgrip Stainless steel filter 100 mesh 25102 Aluminium handgrip plate 25341 Fitting AT 1/4” (ST) 25133 Trigger 25342 Fitting AT M16x1,5 25106 Safety device 25227 Electric cable 5 poles 10 mt 25107 Finger support 25128...
  • Page 48: Pcone Tip Nozzle Range For Star 3001W Gun

    STAR 3001W GUN CONE TIP NOZZLE RANGE FOR STAR 3001W GUN WARNING: Always indicate code and quantity for each part required. NOZZLE KIT CODES FOR STAR 3001W GUN (for available tips see tab. 1) 25194 AIRLESS 25172 AIR ASSISTED AIRLESS TAB.
  • Page 49 STAR 3001W GUN CODE DESCRIPTION CODE DESCRIPTION POS. POS. 25271 Complete needle High Pressure - air as- 9546 sisted airless 25186 Locking ring nut 25272 Complete needle - low pressure Nozzle 25225 Complete head High Pressure - air assi- 25066 Low pressure air cap + OR sted airless 25191...
  • Page 50: Qfan Tip Nozzle Range For Star 3001W Gun

    STAR 3001W GUN FAN TIP NOZZLE RANGE FOR STAR 3001W GUN WARNING: Always indicate code and quantity for each part required. AIRLESS NOZZLE KIT 25192 AIRLESS TAB. 1 for available tips see TAB. 1 FAN TIP NOZZLES tab. 1 AIR ASSISTED AIRLESS- AIRLESS (assembly positions 8-9-10) 25750 NOZZLE 9-25...
  • Page 51 STAR 3001W GUN CODE DESCRIPTION CODE DESCRIPTION POS. POS. 9520 25173 Sleeve seal 25163 Locking rung nut 25174 Dowel 25164 25175 Nozzle support 25165 High pressure waterborne head air assisted airless nozzle 25166 Air assisted airless waterborne head 25170/1 Nozzle seal airless 25167 Low pressure waterborne head 25170/2...
  • Page 52: Rtroubleshooting

    STAR 3001W GUN TROUBLESHOOTING TROUBLE POSSIBLE CAUSE SOLUTION • The machine does not start up after • No mains voltage; • Check electric supply line; the ON-OFF switch has been pressed • 1A fuse is faulty. • Replace 1A fuse. • Pattern will not shape •...
  • Page 53 L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT...
  • Page 54: Snozzles For Star 3001W Spray Gun

    STAR 3001W GUN NOZZLES FOR STAR 3001W SPRAY GUN FAN TIP NOZZLES STAR 3001 AIR ASSISTED AIRLESS AIRLESS AIR ASSISTED AIRLESS - AIRLESS FAN TIP NOZZLES 25750 25759 NOZZLE 9-25 NOZZLE 15-25 25751 25760 NOZZLE 9-40 NOZZLE 15-40 25752 NOZZLE 9-50 25761 NOZZLE 15-50 25753...
  • Page 55 STAR 3001W GUN NOZZLES KIT FOR STAR 3001W MANUAL SPRAY GUN FAN TIP NOZZLE KIT - LOW PRESSURE 25281 Fan tip nozzle kit 0,8 mm 25181 Fan tip nozzle kit 1,1 mm 25182 Fan tip nozzle kit 1,3 mm 25183 Fan tip nozzle kit 1,5 mm CONE TIP NOZZLE KIT - LOW PRESSURE 25190...
  • Page 56 Made in Italy 1969 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.eu...

This manual is also suitable for:

Larius 28001Larius 28004Larius 28006

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