Samoa LARIUS GHIBLI 30:1 Operating And Maintenance Manual

Samoa LARIUS GHIBLI 30:1 Operating And Maintenance Manual

Airless pneumatic pump for spray painting

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w w w . l a r i u s . c o m
GHIBLI
30:1/40:1
Airless pneumatic pump
for spray painting
II 2 G Ex h IIB T6 Gb
EN

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Summary of Contents for Samoa LARIUS GHIBLI 30:1

  • Page 1 w w w . l a r i u s . c o m GHIBLI 30:1/40:1 Airless pneumatic pump for spray painting II 2 G Ex h IIB T6 Gb...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
  • Page 3: Table Of Contents

    GHIBLI 30:1/40:1 GHIBLI 30:1 / 40:1 Airless pneumatic pumps for spray painting INDEX WARNINGS ..................................2 WORKING PRINCIPLE ..............................3 TECHNICAL DATA ................................3 DESCRIPTION OF THE EQUIPMENT ..........................5 TRANSPORT AND UNPACKING ..........................7 CONDITIONS OF GUARANTEE ...........................8 SAFETY RULES ................................8 SETTING-UP ................................9 WORKING ..................................11 CLEANING AT THE END OF THE WORK ........................11 ROUTINE MAINTENANCE ............................12 MANUAL RESET OF THE PNEUMATIC MOTOR .......................13...
  • Page 4: Awarnings

    GHIBLI 30:1/40:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...
  • Page 5: Bworking Principle

    GHIBLI 30:1/40:1 WORKING PRINCIPLE GHIBLI 30:1 and 40:1 pumps are pneumatic pumps for high This allows for the material to be aspirated and pushed towards pressure painting without the use of compressed air (AIRLESS). the outlet. The unit comes complete with a transportation trolley, a The stainless steel version is particularly suitable for use with high-pressure material filter, an air supply regulator for the pump, a water-based paints.
  • Page 6 GHIBLI 30:1/40:1 Fig. 1C GHIBLI 30:1 GHIBLI 40:1 the pump can operate continuously when the flow is limited to the white area. the pump can operate continuously when the flow is limited to the white area. Outside of this area, the speed must be intermittent. Outside of this area, the speed must be intermittent.
  • Page 7: Ddescription Of The Equipment

    GHIBLI 30:1/40:1 DESCRIPTION OF THE EQUIPMENT Fig. 1D Pos. Description Pos. Description Compressed air inlet Material suction pipe Manometer reading air pressure alim. pump Material suction filter Feed air pressure regulator. pump Fitting pipe fitting intake Trolley transport equipment Material pumping group Valve opening and closing air alim.
  • Page 8 GHIBLI 30:1/40:1 Airless version "Air assisted airless" version Fig. 2D www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 9: Etransport And Unpacking

    GHIBLI 30:1/40:1 AT250 gun L91 gun Fig. 3D TRANSPORT AND UNPACKING • The packed parts should be handled as indicated in the • The manufacturer will not be responsible for the unloading symbols and markings on the outside of the packing. operations and transport to the workplace of the machine.
  • Page 10: Fconditions Of Guarantee

    GHIBLI 30:1/40:1 CONDITIONS OF GUARANTEE • BEFORE USING THE TOOL, ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK PRO- The conditions of guarantee do not apply in the PERLY. following situations: - improper washing and cleaning of components •...
  • Page 11: Hsetting-Up

    GHIBLI 30:1/40:1 SETTING-UP • NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOLVENTS IN CLOSED PLACES. CONNECTION TO THE FEED AIR • NEVER USE THE TOOLING IN PRESENCE OF POTENTIALLY • For pump feed use a hose (H1) with an internal diameter no EXPLOSIVE GAS. lower than 10 mm. Always check that the product is compatible with the materials composing the equipment (pump, spray gun, flexible hose and accessories) with which it can come into contact.
  • Page 12 GHIBLI 30:1/40:1 WASHING OF THE BRAND-NEW EQUIPMENT CONNECTION OF SUCTION AND RECIRCULATING PIPES • The equipment has been tested at our plant with light mineral AIRLESS version oil left inside of the pumping element as protection. Therefore, • Connect the high pressure flexible hose (H3) to the pump and before sucking the product, carry out a washing using a diluent. to the spray gun, paying attention to tighten the fittings strongly • Dip the suction hose (H1) into the tank of the washing. (the use of two spanners is suggested). Do not use sealant agents • Insert the recirculating pipe (H2) into a container (a metal for fitting threads.
  • Page 13: Iworking

    GHIBLI 30:1/40:1 At the start of each working day, make sure that the ring nut is filled with hydraulic oil (ref. 16325); the oil facilitates the sliding of the piston and prevents any material which may have leaked out of the seals from drying once the equipment has been shut off.
  • Page 14: Kroutine Maintenance

    GHIBLI 30:1/40:1 To tighten the packing nut (K1) use wrench supplied • Dip the suction hose into the tank of the washing solvent (K2). The packing nut must be tightened so as to avoid (ensure it is compatibile with the product being used). wastes of product, but not excessively to avoid the •...
  • Page 15: Lmanual Reset Of The Pneumatic Motor

    GHIBLI 30:1/40:1 MANUAL RESET OF THE Remove the screws (M4) and the washers (M5). • Carefully extract the motor cylinder (M6) fom the pump. • PNEUMATIC MOTOR • The feed air pressure of the pump must never be higher than the maximum value indicated in the technical data.
  • Page 16: Ndisassembly Of The Pumping Group

    GHIBLI 30:1/40:1 DISASSEMBLY OF THE PUMPING GROUP • Follow the end of work cleaning procedure before disassembling the pumping unit. • Remove the suction tube, the recirculation tube, the high- pressure tube that connects to the spray gun and the compressed air supply line’s connection tube •...
  • Page 17: Oproblems And Solution

    GHIBLI 30:1/40:1 TROUBLESHOOTING Problem Cause Solution The pump does not start Feed air not sufficient; Check on the air supply line. Increase the diameter of the feed hose; Outlet product line clogged; - Open the recirculation tap to check whether the pump starts up. Unscrew the high pressure filter and clean/ replace the filter sieve.
  • Page 18 GHIBLI 30:1/40:1 Problem Cause Solution The pump works, but the flow of Suction valve worn or partially Disassemble the suction valve. product is not sufficien clogged; Clean and/or replace, if possible, the parts worn; Outlet product line clogged; Clean. disconnect the outlet hose of the product, feed the pump at the minimum pressure and verity if delivery increases without the outlet hose;...
  • Page 19: Spare Parts

    GHIBLI 30:1/40:1 SPARE PARTS Complete pneumatic motor pump Ghibli BASE 30:1 / 40:1 pag. 18 Complete pneumatic motor pump Ghibli for TROLLEY/WALL 30:1 / 40:1 pag. 20 C o m p l e t e f i l t e r s p l i t galvanized and stainless steel version pag.
  • Page 20: Pcomplete Pneumatic Motor Pump Ghibli Split Version 30:1/40:1 Base Version

    GHIBLI 30:1/40:1 COMPLETE PNEUMATIC MOTOR PUMP GHIBLI 30:1 / 40:1 BASE PUMP VERSION WARNING: always indicate code and quantity for each part required. www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 21 GHIBLI 30:1/40:1 BASE PUMP COMPLETE MOTOR Code Description 96550/1 Complete motor base pump 30:1 96551/1 Complete motor base pump 40:1 TRAVERSE SCREWS KIT - COD. 40401 Pos. Code Description Q. ty Pos. Description 91602 Base pump plug 95075 O-ring 96003 Motor cylinder Washer 96005...
  • Page 22: Qcomplete Pneumatic Motor Pump Ghibli Split Version 30:1/40:1 Trolley And Wall Version

    GHIBLI 30:1/40:1 COMPLETE PNEUMATIC MOTOR PUMP GHIBLI 30:1 / 40:1 TROLLEY AND WALL PUMP VERSION WARNING: always indicate code and quantity for each part required. www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 23 GHIBLI 30:1/40:1 PUMP COMPLETE MOTOR VERSION 30:1 PUMP COMPLETE MOTOR VERSION 40:1 Code Description Code Description 96550 Complete motor trolley version 96551 Complete motor trolley version 96550/2 Complete motor wall version 96551/2 Complete motor wall version TRAVERSE SCREWS KIT - COD. 40401 Pos.
  • Page 24: Rcomplete Pumping Pump Ghibli 30:1 / 40:1 Galvanized And Stainless Steel Version

    GHIBLI 30:1/40:1 COMPLETE PUMPING PUMP GHIBLI GALVANIZED AND STAINLESS STEEL VERSION 30:1 / 40:1 WARNING: always indicate code and quantity for each part required. www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 25 GHIBLI 30:1/40:1 GALVANIZED 30:1 SPLIT VERSION GALVANIZED 40:1 SPLIT VERSION Code 96070 Code 96500 Pos. Code Description Q.ty Pos. Code Description Q.ty 96070 96500 omplete pumping omplete pumping 96023 Spring 96023 Spring 91001/1 Oil tank 91001/1 Oil tank 96233 'Oil' label 96233 'Oil' label 3429...
  • Page 26 GHIBLI 30:1/40:1 STAINLESS STEEL 30:1 SPLIT VERSION Cod. 98340 STAINLESS STEEL 40:1 SPLIT VERSION Cod. 98400 Pos. Code Description Q. ty Pos. Code Description Q. ty 98340 omplete pumping 98400 omplete pumping 96023 Spring 96023 Spring 91001/1 Oil tank 91001/1 Oil tank 96233 'Oil' label 96233...
  • Page 27: Sair Regulation - Trolley Airless Version Rif. 96250

    GHIBLI 30:1/40:1 AIR REGULATION - TROLLEY AIRLESS VERSION Ref. 96250 WARNING: always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 96250 Complete group 96259 Manometer 96261 Reduction 8029 Screw TCE UNI 5931 M6x22 96214 Elbow 95063...
  • Page 28: Tair Regulation - Wall Airless Version Rif. 96250/1

    GHIBLI 30:1/40:1 AIR REGULATION - WALL AIRLESS VERSION Ref. 96250/1 WARNING: always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 96250/1 Complete group 96259 Manometer 96261 Reduction 10103 Bayonet fitting 91020 Adattatore 3/8 mm CON 91107...
  • Page 29: Uair Regulation - Trolley Air Assisted Airless Version Rif. 96262

    GHIBLI 30:1/40:1 AIR REGULATION - AIR ASSISTED AIRLESS TROLLEY VERSION Rif. 96262 WARNING: always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 96262 Complete group 91020 Adapter 3/8 mm CON 96214 Elbow 3379...
  • Page 30: Vair Regulation - Wall Air Assisted Airless Version Rif. 96262/1

    GHIBLI 30:1/40:1 AIR REGULATION - AIR ASSISTED AIRLESS WALL VERSION Rif. 96262/1 WARNING: always indicate code and quantity for each part required. www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 31 GHIBLI 30:1/40:1 Pos. Code Description Q. ty 96262/1 Complete group 96216 Rapid coupling 3/8 Tube Ø 12 96259 Manometer 3a+3b 91107 RL 3/8 group + bracket 91020 Adapter 3/8 mm CON 3379 T female fitting 3/8 10103 Bayonet fitting 3560 Adapter 3/8 1/4 mm CON-CON 8167 Manometer...
  • Page 32: Wcomplete Filter Split Ghibli 30:1/40:1

    GHIBLI 30:1/40:1 COMPLETE FILTER SPLIT GHIBLI PUMP 30:1/40:1 WARNING: always indicate code and quantity for each part required. www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 33 GHIBLI 30:1/40:1 STAINLESS STEEL 30:1/40:1 VERSION GALVANIZED 30:1/40:1 VERSION Pos. Code Description Q. ty Pos. Code Description Q. ty Complete filter M16x1,5 Complete filter M16x1,5 98388 96220 Complete filter 1/4'' Complete filter 1/4'' 98388/1 96220/1 10107 Warning label 10107 Warning label 98384 Filter tank 96201...
  • Page 34: Xpaint Suction System

    GHIBLI 30:1/40:1 PAINT SUCTION SYSTEM - SPLIT VERSION Rif. 16610 - STAINLESS STEEL VERSION Rif. 16611 WARNING: always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty Paint suction system with suction Paint suction system with suction 16610 16611...
  • Page 35: Ycomplete Trolley

    GHIBLI 30:1/40:1 COMPLETE TROLLEY WARNING: always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 96320 Complete trolley 91047 Wheel washer 16271 Trolley handle 8029 Screw 16272 Trolley frame 95063 Washer 16954 Trolley bracket 91026...
  • Page 36: Zwall Support Ghibli 30:1/40:1 Rif. 91200/1

    GHIBLI 30:1/40:1 WALL SUPPORT GHIBLI 30:1/40:1 Rif. 91200/1 WARNING: always indicate code and quantity for each part required. Pos. Code Description Q.ty 91200/1 Supporto a parete Ghibli 30:1/40:1 54004 Screw 95063 Washer 96038 Wall support www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 37: Aa Accessories

    GHIBLI 30:1/40:1 ACCESSORIES AT 250 GUN AT 300 GUN L91X GUN Art. Description Art. Description Art. Description 11250 AT 250 1/4" 11090 AT 300 1/4" 11131 L91X 1/4" 11200 AT 250 M16x1,5 11000 AT 300 M16x1,5 11130 L91X M16x1,5 PISTON GUNSTOCK FILTERS FILTER FITTING WITH MANOMETER Art.
  • Page 38 GHIBLI 30:1/40:1 Nozzle code SFC07-20 SFC19-60 SFC29-80 SFC07-40 SFC21-20 SFC31-40 SFC09-20 SFC21-40 SFC31-60 SFC09-40 SFC21-60 SFC31-80 SUPER FAST-CLEAN SFC11-20 SFC23-20 SFC33-40 SFC11-40 SFC23-40 SFC33-60 SFC13-20 SFC23-60 SFC33-80 SFC13-40 SFC25-20 SFC39-40 SFC13-60 SFC25-40 SFC39-60 SFC15-20 SFC25-60 SFC39-80 SFC15-40 SFC27-20 SFC43-40 SFC15-60 SFC27-40 SFC43-60 SFC17-20...
  • Page 39 GHIBLI 30:1/40:1 GUN EXTENSION Art. Description 30 cm 40 cm 60 cm 80 cm 100 cm ANTISTATIC HOSE 3/16" - M16X1,5 HIGH PRESSURE HOSE 3/8" - MAX PRESSURE 210 bAR M16X1,5 MAX PRESSURE 425 bAR Art. Description Art. Description 6164 5 mt 18063 7,5 mt 55050 7,5 mt...
  • Page 40: Ab Atex Certification

    GHIBLI 30:1/40:1 ATEX CERTIFICATION Safety instructions for using GHIBLI series pneumatic piston transfer pumps in high risk environments where potentially explosive gasses or vapours are present. DESCRIPTION These safety instructions refer to the installation, use and mainte- Larius GHIBLI series pneumatic piston pumps are nance of LARIUS GHIBLI series pneumatic piston transfer pumps group II mechanical devices for use in areas where in high risk environments where potentially explosive gasses or...
  • Page 41 GHIBLI 30:1/40:1 Correspondence between hazardous areas, substances and categories HAZARDOUS AREAS CATEGORIES ACCORDING TO THE 94/9/CE DIRECTIVE Gasses, vapours or mists Zone 0 Gasses, vapours or mists Zone 1 2G or 1G Gasses, vapours or mists Zone 2 3G, 2G or 1G SAFETY INSTRUCTIONS FOR INSTALLATION IN HAZARDOUS AREAS Larius S.r.l.
  • Page 42 GHIBLI 30:1/40:1 www.larius.com REV.. 01 - 03/2020 - Cod. 150088...
  • Page 43: Certificate Of Conformity

    GHIBLI 30:1/40:1 CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: GHIbLI 30:1 40:1 Airless pneumatic pumps for spray painting complies with the directives: - EC Directive 2006/42 Machinery Directive furthermore to the...
  • Page 44 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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Larius ghibli 40:1

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