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Flamco Pro Range Pressurisation Equipment
Pro PU (131, 231, 161, 261, 181, 281)
Pro PUm (131, 231, 161, 261)
Pro PDm (1.0, 1.5, 2.0, 2.5)
Operation & Maintenance Manual
© 2018 Flamco group. All rights reserved.
We reserve the right to change designs and technical specifications of our products.
Rev 1.0 Aug-18
Page 1 / 44
Errors and omissions excepted.
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Table of Contents
Related Manuals for flamco Pro PU 131
Summary of Contents for flamco Pro PU 131
- Page 1 Pro PUm (131, 231, 161, 261) Pro PDm (1.0, 1.5, 2.0, 2.5) Operation & Maintenance Manual © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 1 / 44...
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Page 2: Table Of Contents
5. Testing ................................25 Quick equipment suitability guide in relation to system expansion vessel ............25 Operation ................................. 26 © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 2 / 44 Errors and omissions excepted. - Page 3 Conditions of warranty ............................40 Contact Details................................. 40 STATEMENT OF COMPLIANCE ..........................41 Notes..................................42 © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 3 / 44...
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Page 4: Customer Details
Purchase From: Note: It is highly recommended to have this equipment commissioned by a Flamco trained engineer. Any damage or loss incurred through incorrect commissioning by an unapproved engineer will not be covered by the warranty. If you wish for Flamco to arrange commissioning or service please contact us. -
Page 5: Commissioning Record
Safety Relief Valve Setting Date Engineers Signature Date Customers Signature © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 5 / 44 Errors and omissions excepted. -
Page 6: Pressures In A Sealed System
The Differential setting must not be greater than the system venting allowance. This will ensure that the system remains fully flooded during normal topup conditions. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 7: About This Manual
<Inequality Symbols> A message/fault code displayed on the digital controller Where to find more Information For further information please visit the Flamco Limited Website at the following URL: https://flamcogroup.com/uk-en Alternatively, please contact the Flamco Limited office using the details below:... -
Page 8: Equipment Overview
The pump(s) are fitted with non-return valves (10a, 10b) to prevent backflow. A drain valve (11) is provided for draining down the unit and for commissioning purposes. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 9: Installation
This point of connection should be in the system return, on the suction side of the circulation pump. Typical Installation Diagram © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 9 / 44 Errors and omissions excepted. -
Page 10: Flow Restrictors (Pro Pum & Pro Pdm Only)
To install the flow restrictor/filter, hold it by the tab and push it into the opening of the float valve connection, as shown in the diagram below: © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 11: Pro Pu Clearance And Connection Requirements
Non-return valves, pressure reducing valves and RPZ valves must not be used. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 11 / 44... -
Page 12: Pro Pum & Pro Pdm Clearance And Connection Requirements
Non-return valves, pressure reducing valves and RPZ valves must not be used. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 12 / 44... -
Page 13: Electrical Power Supply
This equipment can be damaged by the high voltages produced by electrical installation testing equipment. When performing electrical installation tests, the equipment must be isolated from the supply. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 13 / 44 Errors and omissions excepted. -
Page 14: Micro Controller
The other volt free contacts can be connected to the BMS and when the alarm is triggered this is shown on the Pressurisation unit and the BMS. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 15: Commissioning
Commissioning It is highly recommended to have this equipment commissioned by a Flamco approved engineer. Any damage or loss incurred through incorrect commissioning by an unapproved engineer will not be covered by the warranty. Pre-Commissioning Checklist The following conditions must be met before starting the commissioning process. Failure to meet these conditions may result in injury or damage to the equipment, system and property. -
Page 16: Controller Overview
Mute Audible Alarm Reset Unit Enter Programming Menu Enter Programming Menu © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 16 / 44 Errors and omissions excepted. -
Page 17: Controller Programming
(SET) & (-) = Move back to pervious next menu Hold down (SET) = Hold (SET) button down for few seconds saves the menu © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 18: Program Parameter List
This menu only brings up standard option for the pressurisation equipment, to set up the degasser option of the equipment then you need to put in 4706 code and follow the menu list on the next pages. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. - Page 19 Pump Overrun after achieving set Overrun pressure (or Slave/SPC command is Seconds deactivated) © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 19 / 44 Errors and omissions excepted.
- Page 20 Alarm Counter Power Interrupted 57 (*) Power interrupted counter Count © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 20 / 44 Errors and omissions excepted.
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Page 21: Hydraulic Commissioning
Make sure that the internal isolation valve within the pressurisation unit is closed. Failure to do this may cause injury or damage to the equipment, system or property. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. - Page 22 Do not use excessive force when tightening the bleed screw as this may damage the pump casing. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 22 / 44 Errors and omissions excepted.
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Page 23: Forcing Pumps To Run
Failure to bleed the pumps may result in damage to the equipment, system and property. After bleeding the pumps, close the drain valve and remove the hose from the hose tail © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 24: Initial Start-Up
Once the required system pressure has been reached, the controller will display the current system pressure. The unit is now in normal operation. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 25: Testing
Pro PUm & Pro PDm All Flamco vessels are set to a nominal pre-charge at the Factory for testing. In order for the vessel to work properly with the pressurisation unit, and wider system, the gas charge needs to be set to the desired cold fill pressure prior to installation. -
Page 26: Operation
For practical guidance on diagnosing and rectifying faults, please refer to the Troubleshooting section of this manual. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 26 / 44 Errors and omissions excepted. -
Page 27: Shutdown Procedure
6. Depending on the conditions in the system, the unit may display one or more fault codes at this point. If this happens, please refer to the Troubleshooting section of this manual for guidance. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 28: Maintenance
If the unit is a twin pump model, this test should be repeated until both pumps have run and successfully re- pressurised the system. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 29: Check Float Valve Operation
If any faults are identified during these checks, please refer to the Troubleshooting section of this manual. If replacement parts are required, please refer to the Spares section for part codes. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 30: Wiring Diagram
Wiring diagram © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 30 / 44 Errors and omissions excepted. -
Page 31: Spare Parts
ID Number (4) is included with part of Electrical plate as standard, this rated at 6.3 Amp. (131/231) 10.0 Amp © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. -
Page 32: Spare Kit List - Pro Pu
15 mm x ½ BSP C X Mi Coupling 15 mm x ½ BSP C X Mi Elbow © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 32 / 44 Errors and omissions excepted. - Page 33 Mains Inlet Kit 18L tanks LOW LEVEL FLOAT SWITCH (*) these parts are not shown © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 33 / 44...
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Page 34: Spare Kit List - Pro Pum
STA12518 Pump Fitting Kit 1/2"bsp 0-10b Flexible Hose ½ BSP NON-RETURN VALVE © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 34 / 44 Errors and omissions excepted. -
Page 35: Spare Kit List - Pro Pdm
Mains Inlet Kit 4-6L tanks LOW LEVEL FLOAT SWITCH (*) these parts are not shown © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 35 / 44... -
Page 36: Troubleshooting
The unit is undersized for the system Review unit selection The FLOOD LIMIT time is too short. Consult Flamco © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 36 / 44... - Page 37 (mini and midi units becoming air-locked selection (mini and midi units only) only) © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 37 / 44...
- Page 38 SERVICE is displayed on the The unit is due an annual service Contact service engineer screen © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 38 / 44...
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Page 39: Service Logs
Service Logs This service log should be completed by the service engineer after each annual service. © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 39 / 44... -
Page 40: Warranty Details
If the unit is identified with a manufacturing defect, then no charge is made for correcting the defect. The Flamco equipment is manufactured to order and is clearly marked, where applicable, with a unique serial number, allowing traceability to both individual model configuration and the engineer or site responsible for the build and test. -
Page 41: Statement Of Compliance
Under the regulations and guidelines CE marking of the assembled pressurisation unit is not permitted. Rob Clemson BEng Hons MIET Chartered Engineer Technical Director Flamco Limited © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 41 / 44... -
Page 42: Notes
Notes © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 42 / 44 Errors and omissions excepted. - Page 43 Notes © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 43 / 44 Errors and omissions excepted.
- Page 44 United Kingdom T +44 1744 744 744 F +44 1744 744 700 info@flamco.co.uk © 2018 Flamco group. All rights reserved. We reserve the right to change designs and technical specifications of our products. Rev 1.0 Aug-18 Page 44 / 44...
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