Related Manuals for NewArc NewArc R4000
Summary of Contents for NewArc NewArc R4000
- Page 1 Newcastle Upon Tyne Powered by Tel. 0191 295 0111 sales@newarc.co.uk ® Newarc R4000/5000CC/CV Operational Manual NA9910400 NA9910618...
- Page 2 The RoHS Directive 2011/65/EU, entering into force 2 January 2013 Type of Equipment Welding power source for MIG, TIG, MMA Brand name or trade mark Newarc Type designation etc. R4000/5000CC/CV Manufacturer or his authorised representative established within the EEA Name, address, telephone no...
- Page 3 Safety Guidelines These general safety guides cover both arc welding machines and plasma cutting machines unless otherwise noted. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules. Only suitably trained and competent persons should use the equipment.
- Page 4 Wear suitable protective flame resistant clothing. The sparks and spatter from welding, hot work pieces, and hot equipment can cause fires and burns. Welding on closed containers, such as tanks, drums, or pipes, can cause them to explode. Accidental contact of electrode to metal objects can cause arcs, explosion, overheating, or fire.
- Page 5 LF Declaration Consult the data plate on the equipment for the power supply requirements. Due to the elevated absorbency of the primary current from the power supply network, high power systems affect the quality of power provided by the network. Consequently, connection restrictions or maximum impedance requirements permitted by the network at the public network connection point must be applied to these systems.
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Page 6: Table Of Contents
Contents Preface General Introduction Technical Specifications Overview of Machine Installation Operation Start up Display Standard Display Functions Standard Display Functions MMA Standard Display Functions MIG Standard Display Functions TIG Standard Display Functions User Menu Standard Display Functions Errors Fault Finding Welding Problems Maintenance Warranty... -
Page 7: Preface
This operating manual contains important information on the use, maintenance and safety of your Newarc product. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual. -
Page 8: Introduction
1.2 Introduction The R4000 and R5000 are advanced inverter power sources with outputs of 400 amps and 500 amps respectively. The CC/CV versions are suitable for MMA, TIG and MIG/MAG welding. These inverter power sources are versatile, lightweight and portable. The advanced inverter design provides a more stable and precise arc characteristic than conventional machines ensuring high quality welding performance. -
Page 9: Technical Specifications
1.3 Technical Specifications Newarc R5000 R4000 Power voltage (V) 380-480 Volts 3 380-480 Volts 3 Phase 50/60Hz Phase 50/60Hz Input Current at Max Output 24 amps 33 amps Power Factor 0.95 0.95 400 amps 500 amps Max Output Current Open Circuit Voltage... -
Page 10: Overview Of Machine
SECTION 4 — OPERATION 1.4 Overview of Machine 4.1 - Operating Controls and Connections Front View 1. Mode Indication - LEDs to display welding mode. Panel layout 2. Digital Display - Indicates welding current in Amps, welding voltage in Volts. The display also gives an indication when the machine is over temperature (- 1. - Page 11 5. Slope control Operates in MIG mode only. This control alters the output voltage(V) to output current(I) relationship. This control is sometimes know as ‘ A rc Control’ or ‘ A rc Pinch Control’ as it regulates the pinch effect of the welding arc. 6.
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Page 12: Installation
2. Installation Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Positioning of the machine Place the machine on a firm, dry and level surface. Where possible, do not allow dust or other impurities to enter the machines cooling air flow. -
Page 13: Operation
3. Operation Front panel operation This design is based on microprocessor technology and allows to implement set of functions previously not available in Newarc inverters: • Encoder based function control - digital settings • Hot start control • Operation time control •... -
Page 14: Standard Display Functions
correct value. Once correct parameter is set, program will automatically return to default function after short period of time. After finish welding (longer than 5s), average values are prepared and shown on display by short period of time. That values are accessible after as the last functions and reachable by pressing encoder button 3.1 Start up Display 4.2.4 Start-up Display P.5.9.8. -
Page 15: Standard Display Functions Mma
A or V letters are dimmed on display for better recognising read value of voltage and current A or V letters are dimmed on display for better recognising read value of voltage and current 3.3 Standard Display Functions MMA 4.2.6 Standard display functions: MMA Mode 4.2.6 Standard display functions: MMA Mode... -
Page 16: Standard Display Functions Mig
SECTION 4 — OPERATION SECTION 4 — OPERATION 3.4 Standard Display Functions MIG 4.2.7 Standard display functions: MIG Mode 4.2.7 Standard display functions: MIG Mode Actual Current and Voltage Set Voltage Welding Time Duration Mode Change (When welding) (Long press to reset. Optional (Only when remote off) extra, not fitted as standard) Actual Current and Voltage... -
Page 17: Standard Display Functions User Menu
SECTION 4 — OPERATION 3.6 Standard Display Functions User Configuration Menu 4.2.9 Standard display functions: USER Configuration Menu Reachable after long encoder button press (~3s) and indicated by flashing 3 LED diodes To save changes, press long encoder button (~3s) C.U. -
Page 18: Standard Display Functions Errors
SECTION 4 — OPERATION 3.7 Standard Display Functions Errors 4.2.10 Standard display functions: Errors Front Panel Errors ERROR 0 E.r.8.0. Over temperature fault Internal temperature too high -.o.t.-. -OT- Microprocessor internal reference volt- age low - probably there is negative (<- Error 1 E.r.8. - Page 19 • Adjust the current control on the remote to the recommended setting for the type and size of welding electrode being used. (The standard Newarc RC300 remote does not have current settings but is marked 1 to 10, for the R4000 allow 40A per division and for the R5000 allow 50A per division).
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Page 20: Fault Finding
6.3A ‘slow blow’ . Any welding problems not covered above must be brought to the attention of a qualified Welding Engineer, if the problem still persists have the R4000/ R5000 checked by a trained Newarc service engineer. R4000/5000CC/CV... -
Page 21: Welding Problems
TIG unit instruction manual. • Any welding problems not covered above must be brought to the attention of a qualified Welding Engineer, if the problem still persists have the R4000/R5000 checked by a trained Newarc service engineer. -
Page 22: Maintenance
Annually As per the three monthly schedule, plus: • Have the wire-feeder calibration checked, if necessary have the machine re-calibrated by a Newarc trained technician. R4000/5000CC/CV... -
Page 23: Warranty
Newarc Ltd warrants that its goods and services are guaranteed to meet the specific performance under the stated conditions of use. Newarc cannot be held responsible for general wear and tear or for failure occurring due to misuse or abuse arising out of circumstances outside the stated condi-tions of use. -
Page 24: Electrical Diagram
7. Electrical Diagram SECTION 6 — ELECTRICAL DIAGRAMS 6.1 - System Diagram R4000/5000CC/CV R5/4000 CCCV... -
Page 25: Parts
8. Parts SECTION 7—PARTS BREAKDOWN 7.1 - Component Locations R5/4000 CCCV R4000/5000CC/CV... - Page 26 SECTION 7—PARTS BREAKDOWN 7.1 - Component Locations R4000/5000CC/CV R5/4000 CCCV...
- Page 27 Ordering information Item Description Part number NAM01393 Front bridge handles (2 per machine) NAM01084 Lid Bridge handle (2 per machine) NAM01609 28mm diameter knob NAM01610 21mm diameter knob (3 per machine) NAM70069A On/Off switch NAM90762 Remote socket assembly 70/90 panel mount Dix socket (2 per machine) EW7095PSW NAM70071 Mains Switch —...
- Page 28 Unit 1, Whitehouse Industrial Estate, Whitehouse Road Newcastle upon Tyne NE15 6LN Tel: +44 (0)191 295 0111| Email: sales@newarc.co.uk | www.newarc.co.uk Powered by R4000/5000CC/CV www.newarc.co.uk ®...