NewArc RT2000 Operational Manual

NewArc RT2000 Operational Manual

Welding power source for tig, mma
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Newcastle Upon Tyne
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Newarc RT2000
Operational Manual
NA9910303

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Summary of Contents for NewArc RT2000

  • Page 1 Newcastle Upon Tyne Powered by Tel. 0191 295 0111 sales@newarc.co.uk ® Newarc RT2000 Operational Manual NA9910303...
  • Page 2 Type of Equipment Welding power source for TIG, MMA Brand name or trade mark Newarc Type designation etc. RT2000 Manufacturer or his authorised representative established within the EEA Name, address, telephone no Newarc Newcastle upon Tyne Phone: +44 (0)191 295 0111...
  • Page 3 Never use broken or faulty welding helmets. Always ensure there are adequate protective screens or barriers to protect others from flash, glare and sparks from the welding area. Ensure that there are adequate warnings that welding or cutting is taking place. RT2000...
  • Page 4 In the case of electromagnetic problems, it is the responsibility of the user to resolve the situation. It may be necessary to shield the equipment and fit suitable filters on the mains supply. RT2000...
  • Page 5 BE AWARE OF SPARKS AND SPATTER DO NOT TOUCH THERMAL COMPONENTS! Wear protective clothing, such as leather Thermal components may cause severe burns gloves, Flame retardant overalls, boots and when in contact with unprotected skin. eyewear. RT2000...
  • Page 6: Table Of Contents

    Contents Preface General Introduction Technical Specifications Overview of Machine Installation Operation Fault Finding Welding Problems Maintenance Warranty Parts RT2000...
  • Page 7: Preface

    This operating manual contains important information on the use, maintenance and safety of your Newarc product. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.
  • Page 8: Introduction

    As well as TIG welding the RT2000 is capable of MMA welding with all types of electrodes within the current rating of the machine, normally up to 4mm. The RT2000 is available in three versions, a 230v only, a 110v only and a 115/230v auto switching Dual Voltage version.
  • Page 9: Technical Specifications

    1.3 Technical Specifications Newarc TS2000 Power voltage (V) 230 volts single phase (230V, or DV version) 115 volts single phase (115V or DV version) Power Consumption 5.1 KVA Supply Current 230v 27.5 amps 115v 44 amps Mains Input Fuse 230v...
  • Page 10: Overview Of Machine

    With the slope up control set to minimum the RT2000 will strike at the current set by the current control. With time by repeatedly pressing the torch switch button. Every...
  • Page 11 11. Mode switch This control switches the RT2000’ s welding mode. MMA sets the machine in MMA mode. TIG 2s sets the machine in ‘normal’ TIG mode, whereby pressing the TIG torch switch initiates the arc and releasing it will extinguish the arc (at the end of any slope down period set).
  • Page 12: Installation

    Long extension cable lengths may reduce the performance of the machine, the welding arc may become unstable especially at higher currents. Ensure the mains cable is not coiled up when you are welding as this will reduce the input voltage to the machine and may cause overheating and degradation of the cable. RT2000...
  • Page 13: Operation

    • When welding, adjust the Arc-force control to achieve the arc condition you require. • The RT2000 is suitable for welding all types of electrodes within the current rating of the machine, normally up to 3.2 or 4mm depending on the type of rod.
  • Page 14: Fault Finding

    In Hot climates (above 25°C) It indicates that you are exceeding the duty cycle of the RT2000, leave switched on for a few minutes and the RT2000 will return to normal operation. In this circumstance, do not switch the RT2000 off as this will stop the operation of the cooling fan and greatly extend the cool down period.
  • Page 15: Welding Problems

    • If the RT2000 is suffering from poor striking, check that all power leads are connected properly, check that there is sufficient gas flow and that the correct gas is being used, check that the earth clamp is making a good connection to the work-piece.
  • Page 16: Maintenance

    All Electric shocks are potentially fatal, switch the machine off and disconnect from the power supply before undertaking out any maintenance work. It is very important that the RT2000 is regularly maintained. The amount of use and the working environment must be taken into account when scheduling the maintenance periods. Careful use and regular preventative maintenance will prolong the life of the machine and ensure trouble free operation.
  • Page 17: Warranty

    Newarc Ltd warrants that its goods and services are guaranteed to meet the specific performance under the stated conditions of use. Newarc cannot be held responsible for general wear and tear or for failure occurring due to misuse or abuse arising out of circumstances outside the stated condi-tions of use.
  • Page 18: Parts

    7. Parts SECTION 6 — PARTS BREAKDOWN 6.1 Parts Locations RT2000 RT2000...
  • Page 19 Main Power PCB 230V model only NAM90125/1 NAM90148/1 Main Power PCB 110V & Dual voltage models NAM60074 IGBT Module NAM00332/80 Thermostat NAM00024A Gas solenoid valve NAM90193-RT2000 HF PCB Control PCB NAM90127-RT2000 HF Inductor NAM90544 TIG PCB NAM90132/New-RT2000 NAM90691 Auto-switching PCB (Dual voltage model only)
  • Page 20 Unit 1, Whitehouse Industrial Estate, Whitehouse Road Newcastle upon Tyne NE15 6LN Tel: +44 (0)191 295 0111| Email: sales@newarc.co.uk | www.newarc.co.uk Powered by www.newarc.co.uk ®...

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