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Godiva WT C Series Installation & Operation Manual

Series pump with integrated cafs
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World Series Pump with Integrated
Models: WT_C or WS_C with FoamLogix 2.1A & 3.3 Systems
Installation & Operation Manual
GODIVA LTD.
A Unit of IDEX Corporation
Charles St
Warwick CV34 5LR
England
+44 (0)1926 623600
+44 (0)1926 623666
www.godiva.co.uk
godiva@idexcorp.com
CAFS
From October 2005
GP/229/05
Issue 11, April 2012

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  • Page 1 World Series Pump with Integrated CAFS Models: WT_C or WS_C with FoamLogix 2.1A & 3.3 Systems From October 2005 Installation & Operation Manual  GODIVA LTD. A Unit of IDEX Corporation Charles St Warwick CV34 5LR England  +44 (0)1926 623600 +44 (0)1926 623666 ...

  • Page 2: Amendment Record

    Additional text to clarify foam % selection and factory default settings April 2012 Gearbox oil capacity – now 1.2 litres Issue 11 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 3: Table Of Contents

    ....................21 ILLING OINTS ................... 21 EARBOX IN OSITION ........22 EARBOX IN ORIZONTAL OSITION EFT OR IGHT OF PUMP ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
  • Page 4 OMPRESSOR ILTER ..............36 OMPRESSOR EPARATOR LEMENT ..................36 OMPRESSOR RIVE MAINTENANCE OPERATIONS FOAMLOGIX ............36 ....................36 TRAINER ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
  • Page 5 3 (WS) ....................46 HEET SCHEMATIC WIRING DIAGRAMS ................. 47 - CAFS 60784/03 ................. 47 CHEMATIC 60784/04 ..............48 CHEMATIC NGINE ONTROL ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 6: Introduction

    ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 7: Safety - Relevant Data

    DO NOT remove protective guards or shields. Noise Operators must wear suitable EAR PROTECTION when the pump is running. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 8: Lifting Points

    If in doubt, contact your Local Environmental Agency for advice regarding disposal policies. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 9: General Data

    12 Litres / Minute Direction of Rotation - Gearbox Input Flange Clockwise only - viewed on gearbox input drive flange ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 10: Lubricants

    Compressed air foam A = aluminium B = bronze T = twin pressure: S = single pressure World Series Pump ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 11: Recommended Foam Agents

    FoamLogix user manual for additional information. The above list of foams is not an approval of the foams fire fighting capability ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 12: Major Components And Controls

    PTO driven Gearbox with 2.1A Series compressor drive via an Pump. electromagnetic clutch NOT 3.3 Series Integral gearbox oil cooler ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 13: Foamlogix 3.3 Component Group

    Selector Vehicle Interface Harness Dual Tank Extension Harness Dual Tank Instruction Plate Link Harness In-Line Filter / Valve Assembly ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 14: Control Panel Foamlogix 2.1A - Typical

    Vehicle status lamps: Engine - high coolant temperature. Engine - low oil pressure Vehicle - low battery charge. Vehicle - low fuel ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 15: Control Panel Foamlogix 3.3 - Typical

    Vehicle status lamps: Engine - high coolant temperature. Engine - low oil pressure Vehicle - low battery charge. Vehicle - low fuel ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 16: System Overview

    / water / air combination is thoroughly mixed by the X-mixers during discharge. CAFS units are best suited for use with Fresh Water. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 17: Foamlogix

    Lift Adaptors, part number 60275 / 18. These items are available from Hale Products Europe. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
  • Page 18 Discharge port (see installation drawing for dimensions) Ø 6mm air connection for ARC valve. Requires an external air supply ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
  • Page 19 FoamLogix should only be energised when the PTO is engaged Engine control and status Connector Low foam switch connector ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 20: Fluid Drain Points

    Gearbox coolant and the CAFS manifold drain points are located at the lower right hand side of the pump. Please note that both manifold drains must be utilized. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 21: Oil Filling Points

    Gearbox in Down Position Oil filling point For oil type and capacity refer to Recommended Lubricants Oil level check ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 22: Gearbox In Horizontal Position, Left Or Right Of Pump

    Oil Fill Point Oil Level Check Direction of rotation – Clockwise only – viewed on gearbox input drive flange ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 23: Compressor Drive Belt

    8 -10mm deflection with a 10kg load applied at mid span, see diagram below. Slacken bolt, rotate tensioner to achieve specified deflection and secure ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 24: Electrical Connections

    Connect the engine control and warning light module to the vehicle electrical system with the multi-pin plug (supplied with the unit, part number 60764). ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 25: Foam Tank Low Level Sensor

    To prevent over-pressurisation ensure the foam tank is adequately vented. Note: To ensure correct operation of the FoamLogix pump, all connections must be secure and pressure tight. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 26: Vehicle Design Considerations

    MUST NOT be used on CAFS discharges. Direction of rotation of the input drive flange is clockwise, when viewed on the gearbox. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 27: Installation And Initial Set-Up Foamlogix 3.3

    For further information on the MDTII Manual Tank Selector, please see the separate manual supplied - part number 029-0020-40-0. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 28: Operation

    Ensure that there is sufficient foam agent in the tank(s). For FoamLogix 3.3, select tank A ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 29: Calibration Of Foamlogix

    Note: A standard fog nozzle can be used with CAFS if used on the ‘Flush’ setting. Using the ‘Fog’ settings severely degrades foam quality. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
  • Page 30 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 31: Foamlogix Control Panel

    For specific detail please refer to the FoamLogix Model 3.3 & 5.0 Description, Installation and Operation manual. Dual Tank Connection Selector Harness ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 32: Discharging Water / Foam Agent Mixture

    Note: when discharging dry foam at low pump pressure, the possibility of hose kinking is increased and should be considered when deploying hoses. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 33: Shutting Down

    A. For detailed flushing instructions, please refer to the FoamLogix Model 3.3 & 5.0 Description, Installation and Operation manual. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 34: Maintenance Schedule Wt(S)_C

    Inspect wiring, hoses, flow sensors, and connections for tightness, corrosion, leaks and / or damage. Refer to installation drawings. Bi annually Verify foam feedback calibration. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 35: Maintenance Operations Wt(S)_C

    3) The Dowty seal may be reused if free from damage or cuts. . 4) Re-fit the strainer assembly and secure. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 36: Maintenance Operations Compressor

    Please refer to the appropriate model FoamLogix Description, Installation and Operation manual to calibrate water flow and foam feedback characteristics. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 37: Fault Finding

    Note: For specific FoamLogix model trouble shooting, please refer to the relevant FoamLogix 2.1A or 3.3 Description, Installation and Operation manual. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 38: No Air Inject Fault Tree

    INJECTION VALVE AND COMMON AT SOLENOID VALVE OCCUR CONNECTION CHECK AIR VALVE AND REPLACE INTERLOCK PIPE WORK . CONTROL ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 39: Wt(S) Pump Illustrated Parts List

    FoamLogix Model 2.1A Description, Installation and Operation manual, part number 029-0020-74-0. FoamLogix Model 3.3 & 5.0 Description, Installation and Operation manual, part number 029-0020-68-0. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 40: Recommended Spares For Bi-Annual Service

    Please exercise care when handling. It is at the customer’s discretion whether said items are carried as ‘off the shelf’ spares. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 41: Installation Drawings - Wt With Foamlogix Cafs

    INSTALLATION DRAWINGS – WT WITH FOAMLOGIX CAFS Sheet 1 of 3 (WT) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 42: Sheet 2 Of 3 (Wt)

    Sheet 2 of 3 (WT) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 43: Sheet 3 Of 3 (Wt)

    Sheet 3 of 3 (WT) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 44: Installation Drawings - Ws With Foamlogix Cafs

    INSTALLATION DRAWINGS – WS WITH FOAMLOGIX CAFS Sheet 1 of 3 (WS) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 45: Sheet 2 Of 3 (Ws)

    Sheet 2 of 3 (WS) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 46: Sheet 3 Of 3 (Ws)

    Sheet 3 of 3 (WS) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 47: Schematic Wiring Diagrams

    SCHEMATIC WIRING DIAGRAMS Schematic - CAFS 60784/03 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

  • Page 48: Schematic - Engine Control 60784/04

    Schematic - Engine Control 60784/04 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.

This manual is also suitable for:

Ws c seriesWt_cWs_c

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