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Summary of Contents for Godiva Prima P1
- Page 1 Prima P1 Single Pressure P2 Twin Pressure Installation and Operation Manual Prima P1 Prima P2 Godiva Ltd A Unit of IDEX Corporation Charles St Warwick CV34 5LR England Tel +44 (0)1926 623600 Fax +44 (0)1926 623666 www.godiva.co.uk GP/287 godiva@idexcorp.com Issue 5 June 2016...
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Page 2: Amendment Record
4, 27 Warning on not running pump dry 2015 June 2016 4, 6, 27 Maximum allowable inlet pressure is 12 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 3: Table Of Contents
30. L 2....................34 IGURE OSS OF SUCTION 31. C ......................35 IGURE AVITATION OPERATOR MAINTENANCE LOG ................36 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 4: Safety
Risk Assessment It is the duty of the pump installer to make a method statement and risk assessment of their operations when installing the pump, please contact Godiva Ltd. if assistance is required. Transportation and Storage The pump is supplied mounted on a wooden pallet and covered with a tri-walled cardboard box. -
Page 5: Post-Production Cleaning Fluid
Cleaning fluid deposit – will be flushed away when pump is used Warranty For all issues relating to warranty claims please contact Godiva Ltd. Please be prepared to quote the six figure pump serial number located on the pump volute. Associated Publications Publication... -
Page 6: Technical Data
P1A 6010 P2B 2010/3010 0.0687 P1B 2010/3010 0.053 P2B 4010 0.0811 P1B 4010 0.0651 P2B 6010 0.089 P1B 6010 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 7: En Designation (En 1028:-1:2002)
6010, low pressure Fire fighting centrifugal pump – 2010, 3010, 4010, EN 1028-1 FPH 40-250 54.5 6010, high pressure ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. - Page 8 H.P. Impeller – P2 only Stainless steel Stainless steel Cover Plate – P2 only Stainless steel Stainless steel ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 9 Drive flange Tank to pump connection points Pump inlet Pump shaft seal Low pressure impeller mechanism Volute drain point ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 10 Tank to pump Pump inlet connection points Low pressure impeller Pump shaft seal High pressure impeller mechanism Volute drain point ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
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Page 11: Essential Installation Data
Connector tool for attaching plugs (where supplied) to wires for control panel models 15° Angle of installation (in any plane) ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 12: Installation
Piston primer discharge – connect 25mm (1in) flexible pipe. Length to be sufficient discharge safely away from operator Figure 4. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. - Page 13 Information sheet ref. DS325 (page 22) provides details. In cold weather a suitable anti-freeze concentration must be maintained in the tank. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 14 It should be regularly removed, flushed with clean water and replaced. This should be carried out when pump is not in operation ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 15 19 bar. Pressure gauge connection – on top of discharge manifold Pressure gauge connection, Rp ¼” Figure 9. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 16 MAY BE FED INTO TANK IF FOAM IS NOT USED. THERMAL RELIEF VALVE – available in Figure 12. two types, 42°C and 74°C. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 17 The valve must discharge to atmosphere. Figure 14. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 18 Figure 15. General arrangement drawing - Prima P1_2010 with 2 valves ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 19 Figure 16. General arrangement drawing - Prima P2_2010 with 2 valves. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 20 Figure 17. Primer Wiring Schematic ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 21 Figure 18. Water Ring Primer Installation ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 22 Figure 19. Tachometer (p/n 60875) Connection Details – Part 1 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 23 Figure 20. Tachometer (p/n 60875) Connection Details – Part 2 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 24 Figure 21. Tachometer sender unit wiring (p/n60015/001) – if Godiva Tachometer is not supplied – Part 3 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
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Page 25: Commissioning
Gearbox oil filling points Gearbox oil level check point Gearbox oil drain point Figure 23. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. - Page 26 Water Ring Primer (if option installed) – ensure that the primer header tank is full of water, approximately 4.5 litres. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
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Page 27: Operation
Do not exceed the maximum inlet pressure of 12 bar. Basic Operation The Godiva Prima pump is designed for extinguishing fires with an unrestricted water source. Water must be as clean as possible and can be fresh water or sea water. For long term use with sea water, gunmetal material pumps are strongly recommended. -
Page 28: Manual Priming (If Installed By The Oem)
Figure 27. Right – Low pressure only available to hose reels Low pressure also available at low pressure discharge ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 29: Collecting Head Use
Collecting Head Use If using the factory fitted Godiva collecting head always ensure the collecting head valves are either fully opened or fully closed depending on the required operational status. Valves left partially open may inadvertently close in operation due to water pressure. -
Page 30: Maintenance
Manual procedures Special tools (contact Godiva) Thermal Relief Valve See separate Test instructions on page 33 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 31: Vacuum Test
3mm gap between lift-off pad on primer and cylinder piston below. Figure 28 ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 32: P2 - Thermal Relief Valve (Trv) Test
Do not clean the glass surfaces of the gauges with abrasive or solvent cleaners. These will cloud the glass surface, use a mild detergent and water. ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. -
Page 33: Fault Finding
Conduct pump pressure and vacuum tests Trace leaks, rectify and retest pump Suction is restored ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation. - Page 34 Air leaks in system? Conduct pump pressure and vacuum tests Trace leaks, rectify and retest pump Suction is restored ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
- Page 35 Decrease pump speed Has noise Continue with disappeared? pump use Investigate further – possible mechanical problem ©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the right to amend specifications without notice or obligation.
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Page 36: Operator Maintenance Log
Pump serial number ..... Use this log to record faults, part replacements and major overhauls. Please contact Customer Services at Godiva Ltd. prior to any proposed return of either a single part, or a complete assembly.
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