battioni Pagani MEC Series Instruction Manual

battioni Pagani MEC Series Instruction Manual

Rotary blades vacuum pumps
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instruction manual
for use and maintenance serie MEC, STAR, AGRI
The Rotary blades vacuum pumps Battioni Pagani
and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive
2006/42/CE and subsequent modifications and additions.
Since the design of this pump complies with the definition of a machine as contained in the Machinery Directive 2006/42/EC, the
pump bears the CE mark on its identification plate. However, it must be pointed out that because of its application and the purpose
for which it is supplied, which specifies that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and
all responsibility if the instructions in this operation and maintenance manual are not followed.
This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant
systems, for using our products safely. As a result, the manual must always be kept near the rotary blades vacuum pump.
This danger symbol in the manual means that important safety instructions are given. This information is
destined primarily for the operator whose responsibility it is not only to comply with them personally, but also
to ensure compliance by other persons exposed to the connected risks.
The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.
At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.
Any anomalies or missing parts must be notified within 8 days of receipt of the product.
The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by final decision, to replace the faulty
parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour,
travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in
the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be
valid if:
the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,
the parts have been modified, repaired or fitted by persons not authorised by the vendor,
the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,
the Purchaser has failed to make the payments as agreed by contract.
The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery,
making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to
his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered
previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials
and/or workmanship.
Thank you for choosing Battioni Pagani
pag. 30
INTRODUCTION
have been designed and constructed in compliance with EEC safety regulations
®
GUARANTEE
.
®
Battioni Pagani
®

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Summary of Contents for battioni Pagani MEC Series

  • Page 1 CE mark on its identification plate. However, it must be pointed out that because of its application and the purpose for which it is supplied, which specifies that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and all responsibility if the instructions in this operation and maintenance manual are not followed.
  • Page 2: Rotary Blades Vacuum Pump

    instruction manual for use and maintenance serie MEC, STAR, AGRI OBLIGATORY SAFETY SIGNS TO BE DISPLAYED IN THE WORK PLACE AND IN THE VICINITY OF THE ROTARY BLADES VACUUM PUMP MOVING HIGH DANGER PARTS TEMPERATURE OF CRUSHING DO NOT ENTER THE WORKING MAINTENANCE READ THIS MANUAL AREA OF THE MOVING CARDAN...
  • Page 3: Table Of Contents

    3.8.2 Re-fitting of the manifold ..............................43 3.8.3 Re-fitting of the front ................................44 3.8.4 Correct positioning of reversing gear ..........................44 DIRECTION OF ROTATION INVERSION ............................45 START-UP ....................................45 5.1 OPERATION WITHOUT OVER-PRESSURE VALVE (ONLY MEC SERIES) ....................45 5.2 DIRECTION OF ROTATION ................................45 pag. 32...
  • Page 4 instruction manual for use and maintenance serie MEC, STAR, AGRI SET-UP OF THE LUBRICATION SYSTEM .............................46 6.1 NORMAL LUBRICATION ................................46 6.2 FORCED LUBRICATION ................................46 6.3 AUTOMATIC LUBRICATION ................................46 6.4 OIL TO USE ....................................46 6.4.1 Absolutely, do not use following oil brands ........................46 6.4.2 Gearbox oil ..................................47 6.5 OIL LEVEL....................................47 6.6 QUANTITY OF LUBRICATION OIL ..............................48...
  • Page 5: General Information

    instruction manual for use and maintenance serie MEC, STAR, AGRI GENERAL INFORMATION 1 - VERSIONS OF THE ROTARY BLADES VACUUM PUMP The Rotary blades vacuum pump can be supplied in the following versions: SERIE MEC 1000/1600 MEC 2/3/4000 MEC 5/6.5/8000 MEC 9/11/13500 STAR 60-72-84 AGRI 60-72-84...
  • Page 6: Identification Label

    instruction manual for use and maintenance serie MEC, STAR, AGRI …/ K VERSION –…/KA VERSION (with gearbox and hydraulic pump support) • … / K the power take-off is actuated through a cardan shaft ANTICLOCK at 540 rpm and is designed to actuate an hydraulic pump of WISE group 2 or group 3.
  • Page 7: Instructions For Use And Maintenance

    instruction manual for use and maintenance serie MEC, STAR, AGRI INSTRUCTIONS FOR USE AND MAINTENANCE 2.0 - PACKAGING, STORAGE, HANDLING AND TRANSPORT PACKAGING The Rotary blades vacuum pump are supplied without packaging. On request the following packaging can be used: wooden base and shrink-wrap;...
  • Page 8: Double Outlet Installation Draft

    Rotary blades vacuum pump. 3.2.1 DIAGRAM OF INSTALLATION WITHOUT MANIFOLD ON IRRIGATION MACHINES Battioni Pagani® produces a complete line of rotary blades vacuum pumps for use on irrigation machines. To use the rotary pump correctly, the irrigation machine must be completely filled with water and must not be partially empty.
  • Page 9: Hydraulic Plan ( /H Version)

    instruction manual for use and maintenance serie MEC, STAR, AGRI 3-P) To install the …/P version Rotary blades vacuum pump, attach a driven pulley to the shaft and fix it with the special screw located on the front of the shaft. The driven pulley may be fitted directly on the cylindrical shaft if the radial load is brought close to the bearing.
  • Page 10: Instructions For Use And Maintenance Of Hydraulic Motor

    instruction manual for use and maintenance serie MEC, STAR, AGRI HYDRAULIC SYSTEM WITH LAYOUT HYDRAULIC SYSTEM WITH LAYOUT UNIDIRECTIONAL MOTOR BIDIRECTIONAL MOTOR 1 Hydraulic pump 5 Oil tank 2 Over-pressure valve 6 Hydraulic motor 3 Radiator 7 Distributor 4 Oil filter 8 Drainage 4) Then connect the intake/compression pipe of the tank car to the Rotary blades vacuum pump tightening it to the adjustable elbow using metal clamping bands in relation to the diameter of the pipe.
  • Page 11 instruction manual for use and maintenance serie MEC, STAR, AGRI DRAIN HOLE: on bi-directional motors with drain hole, the hole has to be connected to the oil tank through an hose of at least 22 mm of diameter. To avoid the forming of foam inside the tank, the hose has to be connected under the minimum level. STARTING UP.
  • Page 12: Disinstallaton

    instruction manual for use and maintenance serie MEC, STAR, AGRI DISINSTALLATON The Rotary blades vacuum pump should be disinstalled using the following procedure: …/M-K …/P …/D …/H 1) Stop the power take-off of 1) Stop the power take-off of 1) Stop the power take-off of 1) Stop the hydraulic system;...
  • Page 13: Front Disassembly

    instruction manual for use and maintenance serie MEC, STAR, AGRI 3.7.2 Front disassembly …/M-K …/P MEC 9000-11000-13500…/P …/D …/H 1) Unscrew the screws 1) Remove the driven 1) Remove the driven 1) Remove the flange 1) Disassemble the of the gearbox cover; pulley and the key;...
  • Page 14: Re-Fitting Of The Manifold

    instruction manual for use and maintenance serie MEC, STAR, AGRI SERIE MEC 9000-11000-13500 1) Remove the bearing from the rear flange; 2) Insert the two centering pins into the pump body; 3) Replace the seal on the flange; 4) While lining up the holes with the two pins, bring the rear flange and the pump body together; 5) Insert the 6 mounting screws into the slotted holes and tighten to 45 ÷...
  • Page 15: Re-Fitting Of The Front

    instruction manual for use and maintenance serie MEC, STAR, AGRI 3.8.3 Re-fitting of the front …/M-MA-K-KA …/P …/D …/H 1) Mec 5000-6500-8000-9000- 1) Remove the seeger; 1) Remove the seeger; 1) Remove the seeger; 11000-13500: remove the seeger; 2) Remove the bearing; 2) Remove the bearing;...
  • Page 16: Correct Positioning Of Reversing Gear

    3. check that the flat part of the reversing gear is positioned at 45° to the power take-off; 4. re-fit the manifold cover and the handle (MEC series) or the reversing selector. 4 - REVERSION OF DIRECTION OF ROTATION – ROTARY BLADES VACUUM...
  • Page 17: Set-Up Of The Lubrication System

    Automatic Lubrication Forced Lubrication OIL TO USE The Rotary blades vacuum pump are supplied without lubritication oil in the oil tank. BPP suggest to use “Battioni Pagani vacuum pump oil” for internal lubrification. It grants. - Excellent resistance to oxidation...
  • Page 18: Gearbox Oil

    6.4.2 GEARBOX OIL All M-MA-K-KA versions (with gearbox) are equipped with oil into the gearbox. If you have to change the oil use only ISO VG 460. OIL LEVEL MEC SERIES STAR/V, AGRI/V SERIES STAR/F, AGRI/F SERIES Figure 4 Figure 5...
  • Page 19: Quantity Of Lubrication Oil

    instruction manual for use and maintenance serie MEC, STAR, AGRI M – MA – K – KA VERSIONS: the gearbox has an oil loading plug at the top of the gearbox and an oil level plug (see Figure 7), placed on the side of the gearbox to allow the level to be checked To ensure correct lubrication, the oil should always be visible in the oil LOAD OIL...
  • Page 20: Regolation For Lubricating Oil

    instruction manual for use and maintenance serie MEC, STAR, AGRI 6.7 REGOLATION FOR LUBRICATING OIL To adjust the dripping of oil in the Rotary blades vacuum pump with forced lubrication, turn the regulator ring nut “A” (see Figure 8) after loosening ring nut “B”. Tighten ring nut “B”...
  • Page 21: Testing And Running In

    8 - TESTING AND RUNNING IN 8.1 TESTING All the Rotary blades vacuum pump Battioni Pagani are tested before the delivery at our plant. In order to test the Rotary blades vacuum pump check the preceding points, using a workbench if necessary.
  • Page 22: Start, Operation, Stop

    instruction manual for use and maintenance serie MEC, STAR, AGRI 9 - START , OPERATION, STOP 9.1 START The Rotary blades vacuum pump does not have a start button. Therefore to start it just transmit the motion to the power take-off (P.T.O.).
  • Page 23: Stop

    instruction manual for use and maintenance serie MEC, STAR, AGRI STOP To stop the rotary blades vacuum pump, stop the engine and disconnect the P.T.O. in order to prevent accidental operation of it. CONTROLS A handle, located at the top of the manifold, is provided for the control of intake and compression phases. This can be operated manually.
  • Page 24: Troubleshooting

    instruction manual for use and maintenance serie MEC, STAR, AGRI 10 - TROUBLESHOOTING PROBLEM CAUSE REMEDY Blades are worn Replace blades Disassemble rotary blades vacuum pump, Some blades jammed in rotor clean and wash rotor, blades, and body Air infiltration or leakage from system Eliminate infiltrations Little vacuum or pressure Undulated cylinder...
  • Page 25: Maintenance, Inspections And Checks, Repairs, Technical Assistance

    instruction manual for use and maintenance serie MEC, STAR, AGRI 11 - MAINTENANCE, INSPECTIONS AND CHECKS, REPAIRS, TECHNICAL ASSISTANCE When carrying out maintenance operations, inspections, checks or repairs it is advisable to wear the individual protective devices listed in this manual. All maintenance operations, inspections, checks and repairs must be carried out with the greatest care and with the Rotary blades vacuum pump off and the P.T.O.
  • Page 26: Inspection Of Blades

    6) Re-fit the back of the Rotary blades vacuum pump 7) Use original spare parts Battioni Pagani only ® Ask for Rebuild kit for rotary blades vacuum pump which is made of: original Battioni Pagani blades, gaskets, ® oilseals in one blister only.
  • Page 27: Blades Dimensions

    Table 9 11.4 REPLACEMENT OF RUBBER BALL 1. Unscrew and raise the valve-holder cover (AGRI and STAR series) or the manifold (MEC series); 2. Replace the rubber ball; 3. Re-fit the valve-holder cover (AGRI and STAR series) or the manifold (MEC series).
  • Page 28: Technical Assistance

    instruction manual for use and maintenance serie MEC, STAR, AGRI 11.6 TECHNICAL ASSISTANCE Contact the supplier of the complete system for technical assistance or supply of accessories and spare parts. 11.7 REGULAR SERVICING SERVICING TO BE CARRIED OUT HOW TO PROCEED FREQUENCY Check oil circulation Inspect the level sight glasses...

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