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Related Manuals for battioni Pagani WPT Series
Summary of Contents for battioni Pagani WPT Series
- Page 1 MANUALE ISTRUZIONI PER L’USO E LA MANUTENZIONE INSTRUCTION MANUAL FOR USE AND MAINTENANCE NOTICE D’EMPLOI ET D’ENTRETIEN GEBRAUCHS-UND WARTUNGSANLEITUNGEN HANDLEIDING VOOR HET GEBRUIK EN HET ONDERHOUD WPT, KTS, KPS, KTM, WSM...
- Page 2 DFR, /PFR, /HFR, /GFR, /GAFR). La serie WPT ofrece bombas de vacío rotativas paletas para uso The WPT series offers rotary blades vacuum pumps for agri- agrícola con aplicaciones totalmente símilares a las de la serie cultural use with applications which are similar to those of STAR y MEC, pero en particular ofrece bombas de vacío rotativas...
- Page 3 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM Valvola di sovrapressione di serie Valvola di regolazione vuoto di serie Foro ispezione palette Overpressure valve as series Depression valve as series Blades inspection hole Soupape de surpression de série Soupape de depression de série Trou d’inspection palettes Überdruckventil als Serie...
- Page 4 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM La serie KTS è composta da 3 modelli (KTS 840, KTS 960, Die Serie KTS besteht aus 3 Modellen (KTS 840, KTS 960, KTS KTS 1080) nelle versioni / MFR, /MAFR, / PFR, / DFR, / HFR, 1080) in den Versionen / MFR, /MAFR, / PFR, / DFR, / HFR, / /GFR, /GAFR con portate da 14100 l/min a 18000 l/min.
- Page 5 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM Predisposizione per valvola di sovrapressione Selettore Vuoto – Pressione Valvola di regolazione vuoto di serie Predisposition for / overpressure valve Selector vacuum - pressure Depression valve as series Prédisposition pour soupape de surpression Sélecteur vide-pression Soupape de depression de série...
- Page 6 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM La serie KPS è composta da 3 modelli (KPS 490, KPS 550, Die Serie KPS besteht aus 3 Modellen (KPS 490, KPS 550, KPS KPS 670) nelle versioni / MFR /MAFR / PFR / DFR / HFR / 670) in den Versionen / MFR /MAFR / PFR / DFR / HFR / KFR KFR / KAFR /GFR /GAFR con portate da 13520 l/min a 18620 / KAFR /GFR /GAFR mit Förderleistungen von 13520 l/min bis...
- Page 7 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM Selettore Vuoto – Pressione Valvola di regolazione vuoto di serie Valvola di ritegno Selector vacuum - pressure Depression valve as series integrata nella pompa Sélecteur vide-pression Soupape de depression de série Check valve inside the pump Wähler von Vakuum/Druck Unterdruckventil als Serie...
- Page 8 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM KTM-WSM La serie KTM / WSM è stata progettata con soluzioni tecniche Die hergestellte Serie KTM / WSM wurde unter Anwendung der mo- d’avanguardia e costruita con materiali di alta tecnologia. Que- dernsten technischen Lösungen und Materialien höchster Technolo- sta serie è...
- Page 9 manuale istruzioni per uso e manutenzione serie WPT, KTS, KPS, KTM, WSM Serbatoio olio incorporato Attuatore pneumatico Valvola di ritegno (sfera in gomma) integrata nella pompa Oil tank inside Pneumatic housing Check valve (rubber ball) inside the pump Réservoir d’huile incorporée Cylindre pneumatique Soupape de contrôle/retenue (boule en caoutchouc) dans Eingebauter Öltank...
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Page 10: Introduction
It is however specified, in relation to its use and to the supply that takes into account the installation on the buyer behalf (without motive force) that Battioni Pagani disclaims any liability due to noncompliance with the requirements listed ®... -
Page 11: Obligatory Safety Signs To Be Displayed In The Work Place And Around The Rotary Blades Vacuum Pump
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance OBLIGATORY SAFETY SIGNS TO BE DISPLAYED IN THE WORK PLACE AND AROUND THE ROTARY BLADES VACUUM PUMP DANGER CAUTION: CAUTION: CAUTION: KEEP MOVING HOT WALLS HANDS CLEAR PARTS DO NOT ENTER THE READ THIS MANUAL MAINTENANCE... -
Page 12: Table Of Contents
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance SUMMARY INTRODUCTION ............................................34 WARRANTY ............................................34 OBLIGATORY SAFETY SIGNS TO BE DISPLAYED IN THE WORK PLACE AND AROUND THE ROTARY BLADES VACUUM PUMP ..........35 CONDITIONS AND LIMITS OF USE – LIST OF DANGERS ..............................35 SUMMARY ............................................36 GENERAL INFORMATION ........................................38 1.0 - ROTARY BLADES VACUUM PUMP VERSIONS ................................38... - Page 13 Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 5.2.1 - NEVER UTILIZE THE FOLLOWING TYPES OF OIL: ............................54 5.2.2 - GEARBOX OIL......................................54 5.3 - OIL LEVEL ..........................................54 5.4 - LUBRICATING OIL QUANTITY ....................................55 5.5 - LUBRICATING OIL ADJUSTMENT ...................................55 6.0 - OVERPRESSURE VALVES AND VACUUM ADJUSTMENT VALVES ..........................56 6.1 - SHOVEL VALVE (KPS) ......................................57 6.2 - INTEGRATED AIR FILTER (KPS) .....................................57...
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Page 14: General Information
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance GENERAL INFORMATION 1.0 - ROTARY BLADES VACUUM PUMP VERSIONS The Rotary blades vacuum pump can be supplied in the following versions: SERIES WPT 480/600/720 KPS 490/550/670 KTS-C 840/960/1080 KTM 1200/1500 KTM 1800/2300 WSM 2700/3300... -
Page 15: Identification Label
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance .../G VERSION –…/GA VERSION (ROTARY BLADES VACUUM PUMP FOR GARDA GROUP) • … / G version of Rotary blades vacuum pump that is applied on the GARDA or the LEDRA group; it cannot be used on its own. This version can be RIGHT recognised by the external pinion placed at the front of the Rotary blades ROTATION... -
Page 16: Use And Maintenance Instructions
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance USE AND MAINTENANCE INSTRUCTIONS 2.0 - PACKAGING, STORAGE, HANDLING AND TRANSPORT 2.1 - PACKAGING The Rotary blades vacuum pumps are supplied without packaging. On request the following packaging can be used: •... -
Page 17: Double Outlet Installation Draft
3-H) To install the Rotary blades vacuum pump H-HFR version, fit a hydraulic motor (fringing SAE/C 4 holes – ANSI 127-4 or SAE/C 2 holes – ANSI 127-4 for KTS and KTM series, for WPT series European flange) on the power take-off shaft and fastening it, using special screws, to the support located at the front part. - Page 18 Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance the special screw located on the front of the shaft. The driven pulley may be fitted directly on the cylindrical shaft trying to bring the radial load close to the bearing. Never transfer axial loads. Then connect the driven pulley to the driving pulley with the correct length of transmission belts.
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Page 19: Cooling System
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 3.4 - COOLING SYSTEM Back cooling pump for KTS / WPT / KPS versions Top cooling pump for KTM-WSM versions 3.4.1 - GENERAL INFORMATION The Rotary blades vacuum pump KTS / KPS are equipped with a water pump directly operated by the rotor shaft together with the automatic lubrication pump and has a flow rate approximately of 30 l/min. -
Page 20: Instructions
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 3.4.5 - INSTRUCTIONS - Always put antifreeze liquid in the cooling circuit, at the rate recommended by the suppliers. - Fill the cooling circuit completely, putting in water through the feed tank. - Make sure that there is no air in the circuit, as this would hinder the water circulation prevent cooling. -
Page 21: Hydraulic Diagram (H Version)
1. The splining of the hydraulic motor is of type SAE 16/32” D.P. for KTS and KTM series, Z=23 DIN 5482-Z23 for WPT series. The direction of rotation of single-acting motors must match circuit connections. - Page 22 Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance TANK: Tank capacity must be sufficient for the system’s operating conditions ( ~ 3 times the amount of oil in circulation). To avoid overheating of the fluid, a heat exchanger should be installed if necessary. The intake and return lines in the tank must be spaced apart (by inserting a vertical divider) to prevent the immediate re-suction of the return-line oil.
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Page 23: Uninstallation
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance MAX PUMP WORKING REQUESTED MAX WORKING MAX WORKING HYDRAULIC PORT CONNECTORS WORKING DISPLACEMENT SPEED POWER PRESSURE PRESSURE PRESSURE ENGINE DIMENSIONS (cm3/r) (Kw) (bar) (bar) (r/min) (bar) KPS 490 KM 40,87 86,56 1200... -
Page 24: Disassembly
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 3.8 - DISASSEMBLY 3.8.1 - BACK PART DISASSEMBLY WPT / KTS SERIES KTM / WSM SERIES 1) disconnect the lubrication pump delivery tubes, by pressing the 1) remove the lubricating oil from the tank through the drain plug; quick clamping hooks and at the same time sliding the tube from the 2) remove the oil tank by unscrewing the back screws that fasten the connecting piece;... -
Page 25: Re-Fitting - Re-Installation
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 4) remove the lubrication tube by unscrewing it 4) use two screws to screw into the threaded 4) use two screws to screw into the threaded from the connecting piece placed on the con- extraction holes until the cover is removed;... - Page 26 10) Assemble the box cover; 11) Fill the multiplier box with oil up to the level. 12) Remove the centring pins from the body. WPT SERIES 1) Replace the front flange gasket; …/M - MA …/P …/D 2) bring the front flange up to the pump body,...
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Page 27: Disassembly Of The Back
8) fit the hydraulic motor to the hydraulic motor support by screws; 3.9.2 - DISASSEMBLY OF THE BACK WPT SERIES 1) replace the back flange gasket; 2) bring the back flange up to the pump body, positioning it in alignment with the clamping holes;... -
Page 28: Manifold Re-Ftting
To benefit of this system it is important to respect the following indications: Before starting the pump, verify that the rotor has not accidentally lowered. Slotting Flange 3.9.3 - MANIFOLD RE-FTTING WPT SERIES KTS SERIES 1) replace the manifold gasket; 1) replace the manifold gasket;... -
Page 29: Correct Positioning Of The Inverter Cone Kps
Oil is injected directly in the pump, eliminating manual adjustment and saving a considerable amount of oil. 5.2 - OIL TO USE The Rotary blades vacuum pumps are supplied WITHOUT lubrication oil inside the tank. Battioni Pagani RECOMMENDS the ®... -
Page 30: Never Utilize The Following Types Of Oil
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 5.2.1 - NEVER UTILIZE THE FOLLOWING TYPES OF OIL: TRANSMISSION OIL - USED OIL - HYDRAULIC OIL - VEGETABLE OIL GEAR OIL - BREAKS OIL. 5.2.2 - GEARBOX OIL All pumps version M-MA-K-KA (with gearbox) are provided with gear lubricating oil inside the gearbox. -
Page 31: Lubricating Oil Quantity
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 5.4 - LUBRICATING OIL QUANTITY MODELS QUANTITY During the Rotary blades vacuum pump operations check that amount of oil [g/h] indicated in table 3 drops from the regulating cock. These amounts are valid WPT 480 for the Automatic Lubrication. -
Page 32: Overpressure Valves And Vacuum Adjustment Valves
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance KTM 1800 - 2300, WSM 2700 - 3300. If a different setting is required proceed as follows: • Unscrew oil filling plug located on oil tank; • If oil inside oil tank covers the lubrication pump, reduce oil level to half tank by unscrewing oil discharge plug; •... -
Page 33: Shovel Valve (Kps)
7.0 - TESTING AND RUNNING IN 7.1 - TESTING All the Battioni Pagani Rotary blades vacuum pumps are tested before delivery at our factory. ® In order to test the Rotary blades vacuum pump check the preceding points, using a workbench if necessary. -
Page 34: Start, Operation, Stop
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 8.0 - START, OPERATION, STOP 8.1 - START The Rotary blades vacuum pump does not have a start button. Therefore to start it up just transmit motion to the power take-off in a different way according to the Rotary blades vacuum pump version. -
Page 35: Stop
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 8.3 - STOP To stop the Rotary blades vacuum pump, stop the engine and disconnect the power take-off in order to prevent its accidental operation. 8.4 - CONTROLS DEVICES To control the intake and compression phases there is a handle, placed on the upper side of the manifold and can be used manually. -
Page 36: Troubleshooting
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 9.0 - TROUBLESHOOTING PROBLEM CAUSE REMEDY Blades are worn Replace blades Disassemble the Rotary blades vacuum pump, clean Some blades jammed in rotor and wash the rotor, blades, body Air infiltration or leakage from system Eliminate infiltrations Undulated cylinder... -
Page 37: Maintenance, Inspections And Checks, Repairs, Technical Assistance
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 10.0 - MAINTENANCE, INSPECTIONS AND CHECKS, REPAIRS, TECHNICAL ASSISTANCE When carrying out maintenance operations, inspection and checks, repairs, it is advisable to wear the individual protection devices listed in this manual. All maintenance operations, inspections and checks, repairs must be carried out with the greatest attention and with the Rotary blades vacuum pump off and with the power take-off disconnected. -
Page 38: Blades Inspection
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 10.3.1 - BLADES INSPECTION IMPORTANT: Before inserting the new blades, carefully check their size and, if necessary, shorten them until they are the same length as the rotor. (see Table 9). -
Page 39: Blades Replacement
6. Re-fit the back of the Rotary blades vacuum pump. 7. Use only Battioni Pagani e original spare parts ® Request the Rotary blades pump revision kit containing in a single blister pack: Original Battioni Pagani ® blades, gaskets and oil seals. 10.3.3 - BLADES DIMENSION... -
Page 40: Gears Replacement (M-Ma, K-Ka Versions)
3. Take out the gear with splined shaft using an extractor if necessary; 4. For the pinion: unscrew the self-locking nut, use an extractor or a press. 10.6 - TECHNICAL SUPPORT Contact Battioni Pagani authorized distributors for technical assistance or accessories and spare parts supply. ®... -
Page 41: Putting Out Of Service And Demolition
Instruction Manual for WPT, KTS, KPS, KTM, WSM series use and maintenance 11.0 - PUTTING OUT OF SERVICE AND DEMOLITION Before demolishing the Rotary blades vacuum pump the following materials should be separated: • lubricating oil; • parts in rubber and plastic; •... - Page 42 Battioni Pagani , si riserva il diritto di approntare modifiche ai dati e alle caratteristiche ® illustrate nel catalogo. La riproduzione anche parziale del presente catalogo è vietata ai termini di legge. Battioni Pagani reserve the right to modify without notice the data features shown ®...
- Page 43 Rotary vanes vacuum pump Centrifugal pump Rotary postive displacement lobes pump Rotary postive displacement lobes pump Rotary lobes vacuum pump Via Cav. Enzo Ferrari, 2 43058 Ramoscello di Sorbolo (PR) - Italy Ph. +39 0521 663203 Fax +39 0521 663206 www.bapag.it info@bapag.it...
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what diameter is the shaft on a wpt600/p battioni pump. I need to replace a Woods drive coupler