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SBT-Pneumatic
Sliding Balancer Track - Pneumatic Grabber
Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this
This manual should be handed over and kept by the service department
International Sales
Plymovent AB
Kopparbergsgatan 2
SE-214 44 MALMÖ
SWEDEN
Tel: +46 40 30 31 30
Fax: +46 40 30 31 40
info@plymovent.se
PUM_MG-SBT_100108_EN Rev: 1.1
product manual carefully, and follow the instructions.
after the installation.
England
Plymovent Ltd
Marley Way, Southam Road
Banbury, OX16 2RA, England
Tel: + 44 1295 25 93 11
Fax: + 44 1295 27 17 50
info@plymovent.co.uk
PRODUCT USER MANUAL
®
1. Important safety instruction ........................................ 2
2. Introduction ..................................................................... 2
3. Product description ....................................................... 2
4. Safety .................................................................................. 3
5.
CE declaration .........................................................................4
6. Area of use ........................................................................ 5
7.Delivery ...........................................................................6-9
8. Installation.................................................................10-26
9. Installation trimming procedure ..........................27-32
10. Maintenance instructions ....................................33-34
11. Cleaning and FAQ ....................................................... 35
12. Disposal ........................................................................ 35
13. Spare parts..................................... .........................36-39
Canada
Plymovent Inc
24- 1200 Aerowood Dr
Mississauga, On L4W 2S7, Canada
Tel: +1 (905) 564-4748
Fax: +1 (905) 564-4609
info@plymovent.ca
contents
USA
Plymovent Corp.
115 Melrich Road
Cranbury, New Jersey 08512, USA
Tel. + 1 609 395 3500
Fax. + 1 609 655 0919
info@plymovent.com
© Plymovent AB reserves the right to make design changes.
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Related Manuals for Plymovent SBT-Pneumatic SBTP-6-100-160
Summary of Contents for Plymovent SBT-Pneumatic SBTP-6-100-160
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Page 1: Table Of Contents
12. Disposal ................ 35 13. Spare parts..............36-39 Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this product manual carefully, and follow the instructions. This manual should be handed over and kept by the service department after the installation. -
Page 2: Important Safety Instruction
The SBT system consists of a number of parts of which the B. Follow a regular service and maintenance schedule for Plymovent yellow and black extraction hose assembly is most efficient operation. visible to the user. The extraction hose has a Safety Disconnect Coupling built PREFACE in, this to protect the system against misuse. -
Page 3: Safety
SAFETY WARNING Do not attempt installation of this system unless General you are familiar with the necessary tools, equipment, The manufacturer does not accept any liability for damage to utility connections and potential hazards. Installation the product or personal injury caused by ignoring of the safety should be performed only by a qualified service instructions in this manual, or by negligence during installation, provider. -
Page 4: Ce Declaration
This way possible injuries can Tools be avoided by a possible backwards motion of the These tools are needed to install the Plymovent System: Grabber® in the direction of the station and park position. - Power drill • Never install the product in front of entries, exits or... -
Page 5: Area Of Use
AREA OF USE ATTENTION The SBT System is designed to operate under The SBT system is designed to be used in Fire- and Rescue standard vehicle performance conditions. Stations where there is one (1) vehicle parked behind the Re-generation is not considered to be a standard entry / exit door. -
Page 6: Delivery
DELIVERY The track is delivered in parts together with a product manual. Fan, fan control device and compressed air supply need to be added individually depending on application. Vertical mounting Horizontal mounting The SBT, in all different versions, is built out of a few standard components which will be described in this section. Support leg The aluminium support leg is used for both vertical and horizontal mounting. - Page 7 DELIVERY Side brace clamp kit The kit includes two aluminium brackets for one or two side braces. Prod. No. SBT-SBCK Art.No. 8130-1011 Adjustable mounting kit (vertical) The two brackets are exactly the same. They can also be used if the roof is angled and they can be mounted in both directions.
- Page 8 DELIVERY Universal mounting cross The cross can be used if the wall or roof is angled but the only available beam is going in the "wrong" direction for the standard bracket. The position of the cross is between the bracket and the wall. Prod.
- Page 9 DELIVERY Splicing sleeve If the track is longer than 5790 mm / 19 ft a splicing sleeve must be used. Common material Prod. No. SBT-Slice Art. No. 515633 Common materials that are always included are gathered under product no "SBT-KIT Pneumatic". Material included in the kit are: - Release valve - End stop...
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Page 10: Installation
INSTALLATION BACK-IN MEASUREMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Please determine the position of: Use care when installing and servicing the products. Failure to do so could result in minor personal injury. Exhaust pipe Gate / Exit door CAUTION Distance Gate / Exit door vs the exhaust pipe Be sure to order the right Grabber®... - Page 11 INSTALLATION DRIVE-THROUGH MEASUREMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Please determine the position of: Use care when servicing unit. Failure to do so could result in minor personal injury. Exhaust pipe. CAUTION Entrance door. Be sure to order the right Grabber® dimension. If a Exit door.
- Page 12 INSTALLATION SBT -TRACK LOCATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-Profile Use care when servicing unit. Failure to do so could result in minor personal Exhaust pipe injury. Door Height of track CAUTION Distance to vehicle Be sure to order the right Grabber® dimension. If a The longitudinal track incorrect version is used on the tailpipe, the system could be damaged (too small Grabber®) or will dis-...
- Page 13 INSTALLATION WARNING VERTICAL SUPPORT LOCATION PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal injury. Front support: Rear support: Additional support(s) ATTENTION! 1) The position of the front support (1) is determined first. See side view for minimum load capacity on the fixing bolts.
- Page 14 INSTALLATION WALL SUPPORT LOCATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-track Use care when servicing unit. Failure to do so could result in minor personal injury. Support leg Additional Brace CAUTION 1) The position of the SBT track (1) is determined first. Please see to it that the profile is positioned within the Before lifting the rail be sure that, the trolley is fixed gap of the open door.
- Page 15 INSTALLATION HOSE CONNECTION BACK-IN LOCATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-Profile result in minor personal injury. Hose connection / connector Distance from the door to exhaust pipe Exit door CAUTION Exhaust pipe Before lifting the rail be sure that, the trolley is fixed...
- Page 16 INSTALLATION HOSE CONNECTION DRIVE-THROUGH WARNING LOCATION PROCEDURE PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-track result in minor personal injury. Hose connection Distance entrance gate-exit gate CAUTION Entrance gate Before lifting the rail be sure that, the trolley is fixed Exit gate in its place, using both end stops.
- Page 17 INSTALLATION SUSPENSION MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-profile Use care when servicing unit. Failure to do so could Support leg result in minor personal injury. Mounting clamp Carriage bolts M10x30 with washers and locking nuts CAUTION Bolts M10x70 with washers and locking nuts Brackets Before lifting the rail be sure that, the trolley is fixed Upper Bracket...
- Page 18 INSTALLATION SUPPORT LEG MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-Profile result in minor personal injury. Side brace Longitudinal brace Bolts M10x20 and locking nuts CAUTION Before lifting the rail be sure that, the trolley is fixed a) Both side braces (2) are mounted on the same in its place, using both end stops.
- Page 19 INSTALLATION WALL SUPPORT MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-Profile result in minor personal injury. Horizontal wall support Mounting clamp Carriage bolts M10x30 with washers and locking CAUTION nuts Before lifting the rail be sure that, the trolley is fixed Nuts M10 with clamp for adjustment of height and...
- Page 20 INSTALLATION HOSE CONNECTION MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-Profile result in minor personal injury. Hose connection Mounting clamp Carriage bolts M10x30 with washers and locking nuts a) The mounting clamp (3) with two M10x30 bolts (4) for the hose connection are inserted in the profile (1) together with the mounting clamps for the support legs, see ”support legs mounting procedure”...
- Page 21 INSTALLATION TRACK SPLICE ATTACHMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-track result in minor personal injury. Splicing sleeves Bolts M6*50 and locking nuts a) The track splicing sleeves (2) shall be fixed in position on each side of the SBT-track (1) with a clamp.
- Page 22 The SBT-track shall be taped with supplied hazard tape (2) on both sides. The supplied Plymovent stickers (3) are applied on both sides of the SBT-track (1), on the hazard tape (2), 600mm / 24" from exit end.
- Page 23 INSTALLATION BALANCER/SADDLE MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-profile Use care when servicing unit. Failure to do so could result in minor personal injury. Trolley with disconnect plate Balancer with safety chain and locking cable. Measurement, safety chain to floor minus 250mm Measurement, saddle to Grabber nozzle ®...
- Page 24 INSTALLATION HOSE/Grabber® INSTALLATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-track height over floor Use care when servicing unit. Failure to do so could result in minor personal injury. (minimum 3500mm / 11,5 ft) Hose connection Hose loop height Grabber nozzle height over floor ®...
- Page 25 INSTALLATION PC-500 PRESSURE SWITCH INSTALLATION PROCEDURE WARNING PC-500 pressure switch PRODUCT MAY CONTAIN SHARP EDGES Drilling machine with 10mm / 0.4” drillbit Use care when servicing unit. Failure to do so could Measurement from ducting/hose approx. 100mm / 4” result in minor personal injury. a) Drill a hole in the ducting using a drilling machine (2) above the riser bracket.
- Page 26 INSTALLATION END STOP ATTACHMENT/LOCATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT-track Use care when servicing unit. Failure to do so could End stop with rubber shock absorber result in minor personal injury. Mounting clamp Carriage bolts M8 with washers and locking nuts Endstop a) Endstop with rubber shock absorber (2) is mounted at the exit end of the SBT-track (1).
- Page 27 INSTALLATION - TRIMMING PROCEDURE 1. Release valve: WARNING 2. Bolts M5x25 and locking nuts: PRODUCT MAY CONTAIN SHARP EDGES 3. Release valve knee: Use care when servicing unit. Failure to do so could 4. Release valve bracket: result in minor personal injury. 5.
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Page 28: Installation Trimming Procedure
INSTALLATION - TRIMMING PROCEDURE THE HOSE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could SBT-hose assembly: result in minor personal injury. Grabber® ® nozzle: 0,5-1m of wire out of balancer: Hose connection: Hose loop height: a) The SBT- hose assembly (1) is mounted/trimmed up with the Grabber®... - Page 29 INSTALLATION - TRIMMING PROCEDURE 1 Release valve: WARNING 2. Release plate: PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could 3. Bolt M6x20mm and washer. result in minor personal injury. 4. Mounting clamp: 5. Toggle joint of the release valve. The release valve (1) is mounted on the truck-side of the SBT-profile with the toggle joint (5) pointing towards the gate, approximately 1800 mm from end of...
- Page 30 INSTALLATION - TRIMMING PROCEDURE BALANCER SETTING PROCEDURE WARNING The balancer is delivered under tension. Be carefull 1. Balancer when fine tuning the balancer. 2. Balancer safety chain The balancer is factory delivered at a pre-tension. In order to make sure the balancer is functioning optimally please follow the following procedure: a.
- Page 31 This also applies to the persons who enter the work area during installation or service activities. ATTENTION! Please ensure that the compressed air delivered to the Plymovent system is dry and clean. Failure to supply this air may result in failure of the system. 31/38 PUM_SBT_091102_EN...
- Page 32 Please ensure that the compressed air delivered to compressed air feeder (6). the Plymovent system is dry and clean. Failure to supply this air may result in failure of the system. Unregulated air (3) is connected via the 8mm air hose to the release valve (2).
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Page 33: Maintenance Instructions
MAINTENANCE INSTRUCTION Inspection and maintenance: ATTENTION! a. Service and maintenance only to be done by Inspection/maintenance shall be done according to fol- qualified and trained persons ( in EU according lowing scedule: to TRGS 554. 0-500 turn-outs/year every 16th week b. - Page 34 MAINTENANCE INSTRUCTION Inspection and maintenance: Continued: 4. Check the correct attachment of the safety chain attaching the balancer to the trolley. 5. Ensure the hose has the correct distance to the floor. Spring tension must be adjusted when required. 6. Check the correct movement of the trolley, correct function of the release valve and end-stops.
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Page 35: Cleaning And Faq
/ unblock them. 12. DISPOSAL When dismantling the system please ensure to follow the The level of Service and Maintenance on the Plymovent similar safety precautions as mentioned in this manual for systems is relatively low. The Service and Maintenance installation. - Page 36 SPARE PARTS See separate Balancer manual 36/38 PUM_SBT_091102_EN...
- Page 37 SPARE PARTS 37/38 PUM_SBT_091102_EN...
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Page 38: Spare Parts
© Copyright: All right reserved. All information within this printed matter may not be reproduced, handed SBTP over, copied, xeroxed or translated into another language, in any form or any means without written permission from PlymoVent AB. PlymoVent AB reserves the right to make design changes. Produkt No: Decription... - Page 39 © Copyright: All right reserved. All information within this printed matter may not be reproduced, handed SBTP over, copied, xeroxed or translated into another language, in any form or any means without written permission from PlymoVent AB. PlymoVent AB reserves the right to make design changes. Produkt No: Decription...
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