flamco Flamcomat G4 Installation And Operating Instruction
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flamco Flamcomat G4 Installation And Operating Instruction

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Flamcomat G4
Flamcomat Starter G4
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Installation and operating instruction
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  • Page 1 Flamcomat G4 Flamcomat Starter G4 Installation and operating instruction www.flamcogroup.com/manuals...
  • Page 2 Download the Flamco app for Apple or Android. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 3: Table Of Contents

    6.3 Top-up connection ..........................25 6.4 Drain connection ..........................25 6.5 System connection ..........................26 6.6 Electrical Installation ........................... 27 Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 4 Pump unit, nominal values ........................45 Control unit, terminal plans ......................... 46 Flextronic terminal plan .............................46 Flextronic-400 terminal plan ..........................46 EU Declaration of Conformity ......................47 Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 5: Liability

    We reserve the right to make technical changes subject to the future development of the Flamco product referred to in this publication. Hence no rights may be derived from technical data, descriptions and illustrations. Technical pictures, drawings and graphs do not necessarily correspond to the actual assemblies or parts as delivered.

  • Page 6: Warning Symbols In This Manual

    Installation classification 2 according to the Annex R of 60730-1. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 7: Qualifications Required, Assumptions

    Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair are part of the training / further education for service engineers of the Flamco branch offices or named service contractors. These training courses cover information on required installation conditions, but not their implementation.

  • Page 8: Appropriate Use

    These units meet at least the requirements set out in Caution the Flamco B.V. packaging directives. In accordance with these directives, expansion vessels must be transported Heavy forklift use fork lift horizontally and pump units upright;...

  • Page 9: Operations Room

    Furthermore, there is a danger of malfunction and partial or irreparable damage to individual components due to water saturation and corrosion. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 10: Noise Reduction

    Regular checks/inspections of these safeguards must be carried out. Service logs must be kept. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 11: System Water

    These can lead to damage / leaks in water-bearing pipework, loss of stability of the appliance and furthermore to failure connected with substantial material damage and personal injury. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 12: Inspection Prior To Commissioning, Maintenance And Re-Inspection

    Flamcomat be inspected and documented together with the heating/cooling unit no less than every 18 months (see also DIN EN 60204-1 2007). Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 13: Maintenance And Repairs

    It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts may result in serious personal injury and endanger operational safety. They will also render any claim for damages against product liability void. It is recommended to contact Flamco Customer Service for carrying out these services. 4.19 Obvious misuse •...

  • Page 14: Product Description

    If optional extras are supplied, further documentation will be supplied in addition to this manual. For installation instructions and further documentation in various languages, visit www.flamcogroup.com/ manuals. Further product information can be obtained from the respective Flamco branch office (see “Contact” on page 45).

  • Page 15: Flamcomat Starter

    Alternatively – BMS via bacnet (only one out of three options at the same time) Wireless To connect a smartphone application Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 16: Markings

    5.3 Markings Name plate - Vessel: Name plate - Pump module: Transport lock: Flamco B.V. - Amersfoortseweg 9 - 3751 LJ Bunschoten - the Netherlands Type Type N° de série Année de fabrication Serial-No. Year of manufacture Serien-Nr. Herstellungsjahr Nach Montage: Capacité...

  • Page 17: Component Parts, Vessels And Connection Assembly

    Signal wire level sensor > Lockshield valve for condensate drainage 1000 Ltr 1.10 Markings for pump and valve connection Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 18: Component Parts, Pump Module

    3.10 3.11 3.12 3.12 3.12 3.2 3.1 3.13 3.16 3.16 3.16 3.16 3.23 3.23 3.14 3.14 3.22 3.22 3.14 3.14 Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 19 3.16 3.16 3.16 3.16 3.22 3.22 3.14 3.14 3.14 3.14 For item designations, “5.6 Component parts, pump module” on page Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 20 3.16 3.16 3.16 3.16 3.14 3.14 3.22 3.14 3.22 3.14 For item designations, “5.6 Component parts, pump module” on page Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 21: Control Unit

    Potential free outputs ON/OFF button Sensor and switch inputs/outputs Ethernet port Mounting holes (Flamcomats, Vacumats) Micro-USB Mounting holes (ENA’s, MKU/C’s) Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 22: Assembly

    • Using the foot-height adjuster, adjust the vessel until it is vertical. Use two vertical magnetic spirit levels. 1000 Ltr Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 23: Vessel Connection

    (protection class IP67). • Open the lockshield valve on the connection assembly between the vessel (basic vessel, intermediate vessel) and control module. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 24: Top-Up Connection

    When a discharge pipe is connected to the safety valve, the connection must be kept open to atmospheric pressure. An atmospheric funnel from the Flamco product catalogue can be fitted for this purpose. Manual Flamcomat G4 + Flamcomat Starter G4...

  • Page 25: System Connection

    Fit a non-return valve in the immediate vicinity of the system connection on the control unit that cannot be unintentionally shut off. Caution: Close the lockshield valve at the system inlet and outlet of the control unit. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 26: Electrical Installation

    All operations must be carried out by a qualified electrician. • The Flamco equipment must be connected to a mains isolator switch with a contact gap of at least 3 mm • It is recommended the switch should be installed within 2m of the equipment.

  • Page 27: Commissioning

    Balancing valves on the pump unit may not be closed during operation as doing so may cause severe/destructive damage to the pump unit. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 28: Overview Menu Options

    To set the desired pressure setpoint Accessoire selection To select the additional control function of the automat Commissioning summary To confirm the automat settings Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 29: Volume Level And Operating Temperature

    25˚C max. 40˚C 92%* 92%* 224˚C ~73% (72.6%) 22˚C ~35% (34.5%) min 6˚C min 6˚C Fig. FM.037.V01.15 Actual temperature [°C] Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 30: Clarification Of Menu Icons, Function And Location

    To reset the automat ▶ ▶ Firmware update* To update the firmware ▶ ▶ ▶ Date To set the date Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 31 To see the performace statistics USB detected To save the log file to a USB stick * Only available when logged in Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 32: Operation Screen

    Degassing possible everyday from 9.00 to 21.00 Office Degassing possible on weekdays and saturdays from 19.00 to 7.00 and Sunday Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 33: Top-Up, Operation With The Water Treatment Module

    Pump C power consumption too high Potential failure of pump. Check electrical connection of pump. Call Technical support if no solution can be found. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 34 System requires to much refill. Potential leakage Number of refills within certain time exceeded System requires to much refill. Potential leakage Don't lean on vessel Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 35: Restarting

    Check the automat’s operation once power supply has been restored and, if necessary, set the actual date and time values (overview menu options). Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 36: Maintenance

    Maintenance 4 584 Days Carry out recurring inspection of electrical equipment! * See “5.6 Component parts, pump module” on page Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 37: Vessel Draining/Refilling

    The designation of further processing of the construction parts should be carried out in agreement with the required waste management service provider. Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 38: Appendix 1

    Zulässige Betriebstemperatur min. / max. °C Permissible working temperature min. / max. Zulässige Betriebstemperatur min. / max. °C min. 500 min. 500 Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 39: Installation Examples

    Vessel connector BB ** Lockshield valve with draining ** Control module DP Sensor connection group ** ** accessory, optional extra Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 40: Technical Data, Specifications, Hydraulic Equipment

    (1000 liter ø 750) (1000 liter ø 1000) ØD ØD G1½" G1½" G1½" G1½" G1" G1" View from below 6500 - 10000 liter Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 41: Vessel: Operational Characteristics

    (D100 G4) 1000 1” M 1 1/4” F ½” DP 130-1-50 (D130 G4) 1190 1” M 1 1/4” F ½” Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 42: Control Module External Pressure Retention, Operational Characteristics

    DP 100-1-50 (D100 G4) 3 / 70 3 / 50 DP 130-1-50 (D130 G4) 3 / 70 3 / 50 Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 43: Control Module External Pressure Retention, Manual Control Valve, Adjustment Values

    Control module external pressure retention, top-up, flow rate Without back-flow preventer With backflow preventer (accessory, optional extra) Flow pressure [bar] Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 44: Technical Data, Information, Electrical Equipment

    400 V ~3 N PE 60 Hz 12,40 6,00 IP44 * The rated current of the refill unit Flexfill-P - 1.2A (0.3kW) Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 45: Control Unit, Terminal Plans

    400 V blue 50 Hz brown black blue yellow-green gray brown Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.

  • Page 46: Eu Declaration Of Conformity

    13831 / AD 2000 Bunschoten, 07.10.2016 Signed for and on behalf of: FLAMCO BV M. van de Veen Managing director Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 47 Flamco Middle East Flamco Limited +41 41 854 30 50 +971 4 8819540 +44 17 447 447 44 info@flamco.ch info@flamco-gulf.com info@flamco.co.uk Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
  • Page 48 Copyright Flamco B.V., Bunschoten, the Netherlands. No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information. Flamco B.V. reserves the right...

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