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Summary of Contents for flamco Flamcomat Starter
- Page 1 Flamcomat & Flamcomat Starter Installation and operating instuction...
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Page 2: Table Of Contents
English (ENG) Table of contents Liability ......................................6 Warranty ......................................6 Copyright ....................................6 General safety instructions ...............................6 Warning symbols in this manual ............................6 Purpose and use of this manual ............................7 4.3 Qualifications required, assumptions ..........................7 4.4 Staff qualification ................................7 Appropriate use ..................................8 4.6 Incoming goods ..................................8 4.7 Transportation, storage, unpacking ............................8 Operations room .................................8 4.9 Noise reduction ..................................9... -
Page 3: Liability
1. Liability All technical specifications, data and instructions for executable actions and actions that must be executed contained herein are correct at time of publication. This information is the result of our current findings and experience to the best of our knowledge. We reserve the right to make technical changes subject to the future development of the Flamco product referred to in this publication. Hence no rights may be derived from technical data, descriptions and illustrations. Technical pictures, drawings and graphs do not necessarily correspond to the actual assemblies or parts as delivered. Drawings and pictures are not to scale and contain symbols for simplification. 2. Warranty You can find the corresponding specifications in our General Terms and Conditions. 3. Copyright This manual must be used confidentially. It may be circulated among authorised personnel only. It must not be given to third parties. All documentation is protected by copyright. Distribution or other forms of reproduction of documents, even extracts, exploitation or notification of the contents hereof is not permitted, where not otherwise specified. Infringements are liable to prosecution and payment of compensation. We reserve the right to exercise all intellectual property rights. 4. General safety instructions Disregard or lack of attention to the information and measures in this manual may pose a hazard to people, animals, the environment and tangible assets. Failure to observe the safety regulations and the neglect of other safety measures may lead to the lapse of liability for damages in the event of damage or loss. Definitions • Operator: A natural person or legal entity who is the owner of the product and uses the aforementioned product, or is nominated to use it, under the terms of a contractual agreement. • Principal: The legally and commercially responsible party in the execution of construction projects. Legally and commercially liable client in the commission of building projects. • Responsible person: The representative appointed to act by the main contractor or operator. • Qualified person (QP): Any person whose professional training, experience and recent professional activity gives them the requisite professional knowledge. This implies that said person has knowledge derived from relevant national and internal safety regulations. -
Page 4: Purpose And Use Of This Manual
First commissioning of configured control unit People with operations room (generic), re-commissioning after power cut, clearance with knowledge gleaned operation (work on the terminal and SPC control from this guide. unit) Electrical installation Electrical engineering Specialist in electrical engineering/ installation Initial and re-inspection Qualified person (QP) with of electrical systems certification in Electrical Engineering Inspection before commissioning Installation and building services Qualified Person (QP) and re-inspection engineering performed in the of pressure equipment context of technical inspection. Staff qualification Operating instructions are transferred by Flamco representatives or others assigned by them during delivery negotiations or on demand. Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair are part of the training / further education for service engineers of the Flamco branch offices or named service contractors. These training courses cover information on required installation conditions, but not their implementation. On-site services include transportation, the preparation of an operations room with the requisite foundation engineering to accommodate the system, and the requisite hydraulic and electrical connections, the electrical installation for the power source of the expansion automat and installation of the signal leads for the IT equipment. -
Page 5: Appropriate Use
Sealed water-based heating and cooling systems in which temperature-induced changes in the volume of the system water (the heat transfering agent) can be absorbed and the required operating pressure is governed by a separate expansion automat. The water-based heating systems are subject to EN 12828. For temperatures above 105 °C or system capacities over 1 MW, additional rules and regulations may apply. The Principal / Operator will need to consult with a notified body on additional safety measures. Use in similar systems (e.g. heat transfer systems for process industry or technologically conditioned heat) may require special measures. Please note that the Flamcomat Starter must not be used in systems with mostly stainless steel piping and not in combination with a vacuum degasser. The complementary documents must be studied. Incoming goods The items delivered must be compared against the items listed on the shipping note and inspected for conformity. Unpacking, installation and commissioning may be started only once the product has been checked to conform with the intended use as stated in the order process and contract. In particular, exceeding the permissible operating or design parameters may lead to malfunctioning, component damage and personal injury. If not in line with conformity or if the delivery is incorrect in another way, the product must not be used. Transportation, storage, unpacking The equipment is delivered in packaging units in accordance with the contract specifications or the specifications required for certain modes of transport and climate zones. These units meet at least the requirements set out in the Flamco B.V. packaging directives. In accordance with these directives, expansion vessels must be transported horizontally and pump units upright; each packaged on throw-away pallets. If the packaging is suitable for use with hoisting gear, this will be indicated at the designated hoisting points. Important note: Transport the packed goods as close as possible to the envisaged set-up location and make sure there is a horizontal, solid surface on which the goods can stand. Note! Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it has been unpacked and removed from the pallet. > Suitable lifting lugs are provided for lifting and moving suspended empty vessels prior to installation. Such devices (lifting lugs) ≤ must be used in tandem; avoid side-pulling. 1000 Ltr 1000 Ltr Once it has been removed from the pallet and the packaging, the unit must be transferred by pulling it over suitable surfaces. Use methods that prevent uncontrolled falling, sliding or tipping over. The lifting lugs on the pump unit are designed so the unit can be lifted vertically. They may not be subjected to any lateral force. -
Page 6: Noise Reduction
In case of function-driven opening of the drain valve on the backflow preventer (optional top-up) or triggering of the relief valve to prevent overloading of the vessel, as well as for potential overflow at the connection in a case of vessel diaphragm damage to compensate for atmospheric pressure, the top-up or process water is drained. Depending on the process, the water temperature can rise to 70 °C and, in the case of improper operation exceed 70 °C. This presents a danger of personal injury through burns and/or scalding. It is important to ensure that this water can be drained safely, and - to prevent water damage - that there is a safe drain or water collector in the immediate vicinity of the appropriate equipment (groundwater protection: observe additives!). Flooded equipment must not be operated. If electrical equipment short circuits, persons or other beings in the water will be electrocuted. Furthermore, there is a danger of malfunction and partial or irreparable damage to individual components due to water saturation and corrosion. Noise reduction Installations should be constructed with noise-reduction measures in mind. Mechanical vibrations of the assembly (Module framework, pipework) in particular can be dampened by using insulation between contact surfaces. 4.10 EMERGENCY-STOP / EMERGENCY-OFF To conform with directive 2006/42/EG an EMERGENCY-STOP facility is made available by the main power switch on the control unit. This switch separates the phases and neutrals. When additional security measures with EMERGENCY-OFF devices are required according to the design and operation of the heat generator, these are to be installed on-site. 4.11 Personal protective equipment (PPE) PPE must be used when carrying out potentially dangerous work and other activities (e.g. welding), in order to prevent or minimise the risk of personal injury if other measures cannot be taken. These must comply with the requirements specified by the main contractor or operator of the operations room or the site in question. If no requirements are specified, to operate the automat no PPE is required. Minimum requirements are well-fitting clothing and sturdy, closed and skidproof footwear. Other services require the protective clothing and equipment necessary for the activity in question (e.g. transport and assembly: rugged, close-fitting work clothing, foot protectors [safety shoes with toe caps], head protection [safety helmet], hand protectors [protective gloves]; maintenance, repair and overhaul: rugged, close-fitting work clothing, foot protectors, hand protectors, eye/ face protector [safety goggles]). 4.12 Exceeding permitted pressure / temperature levels Equipment used in combination with the expansion automat must guarantee that the permitted operating temperature and the permitted medium temperature (heat transfer medium) cannot be exceeded. Excess pressure and temperature may lead to component overload, irreparable damage to components, loss of function and, as a result, to severe personal injury and damage... -
Page 7: External Forces
Electrical hazards: The protection class of electrically operated components prevents personal injury by electrocution, which can be fatal. The protection class is usually IP54 (5: Dust protected, protected against ingress with a wire; 4: protected against splashing water). The control unit cover, the cover of the pump feed, the threaded cable glands and the valve connector plugs must be inspected for effectiveness prior to commissioning. The installed pressure and volume sensors are operated with protective extra-low voltage. Avoid welding work on additional equipment which is electrically connected to the control unit. Stray welding current or an improper earth connection could lead to the danger of fire and damage to parts of the unit (e.g. the control unit). 4.15 External forces Avoid any additional forces ( e.g.: forces caused by heat expansion, flow oscillations or dead weights on the flow and return lines). These can lead to damage / leaks in water-bearing pipework, loss of stability of the appliance and furthermore to failure connected with substantial material damage and personal injury. 4.16 Inspection prior to commissioning, maintenance and re-inspection They guarantee operational safety and its observance in line with applicable European regulations, European and harmonised standards and additional national regulations of the EU member states for this field of application. The required inspections must be arranged by the owner or operator; an inspection and maintenance log book for scheduling and traceability of measures taken must be kept. Tests in line with the German ordinance on operational safety (BetrSichV, June 2015): Pressure equipment, vessels (§14;... -
Page 8: Maintenance And Repairs
Safety valve max. 6; 10 or 16 bar. Use of eye/face protectors is required if the eyes or face could be injured by flying parts or spraying fluids. To stop electrical equipment (control unit, pumps, valves, peripheral equipment), cut power to the control unit. The power supply must remain off for the period of the work. It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts may result in serious personal injury and endanger operational safety. They will also render any claim for damages against product liability void. It is recommended to contact Flamco Customer Service for carrying out these services. 4.19 Obvious misuse • Operation at incorrect voltage and/or frequency. • Use in inappropriate system designs. • Use of unpermitted installation materials. 4.20 Other hazards • Overload of construction parts by the presence of unpredictable extreme values. -
Page 9: Product Description
5. Product description The contents of this manual consist of the specifications for a standard execution. Where appropriate, this includes information on options or other configurations. If optional extras are supplied, further documentation will be supplied in addition to this manual. For installation instructions and further documentation in various languages, visit www.flamcogroup.com/manuals. Further product information can be obtained from the respective Flamco branch office (see page 2). Operating principle 1. Cold Flamcomat The automat contains a small amount of water. The automat is still at rest. 5. Topping-up 2. Warming up If the water level in the vessel drops The volume of water and the to a critical level, an appropriate system pressure increases. The amount of water will be carefully unit responds to this by opening pumped into the system from the the solenoid valve. Water flows into... -
Page 10: Markings
Flamco STAG GmbH Manufacturer: D-39307 Genthin 0045 Hersteller: GERMANY Fig. FM.002.V01.15 Flamco B.V. - Amersfoortseweg 9 - 3751 LJ Bunschoten - the Netherlands Fig. FM.010.V01.15 Valve: > SPC - ID no. vessel : ...Value of nominal volume ≤ SPC - ID Nr. Behälter : ...Value of naominal volume... - Page 11 Terminal plan SPCx-hw-1-1: 10 1 1 12 13 14 SPCx-h w -1-1 Flamco 09729 0810 2 4 V 2 5 0 o h m i c l o a d ATTENTION: Despite disconnecting from f a u l t the main power line, d a t a...
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Page 12: Type Key Pump Control Unit
Alphabetic glossary of abbreviations in terminal plan. Note: mentioned switch settings are in current-free, un-switched situation. accessory (SPC Extension volume, pressure analog, optional) COM interface; serial port The common port data (Data protocol, optional) (Diaphragm rupture sensor, optional) extra low voltage Protective low voltage fault Error message, common error message Displayed switch setting is error. F1/2 MS1/2 (Motor circuit-switch 1/2; Motor circuit-switch combination 1/2, SPCx-hw) (Gas sensor, optional Gas sensor flexible connection assembly) high voltage Voltage as per markings on the automat mains supply Power feed (Minimum pressure limiter, optional) M3/3.1 V3/3.1 Motor 3 (top-up, optional) / 3.1 (drainage, optional); valve 3 (top-up) / 3.1 (drainage, optional) M1 V4 K1/MS1 Motor 2 (pressure increase); valve 5 (not applicable); switch 2 / motor circuit-switch combination 2, SPCx-hw M2 V5 K2/MS2 Motor 2 (pressure increase); valve 5 (not applicable); switch 2 / motor circuit-switch combination 2, SPCx-hw niveau... -
Page 13: Component Parts, Equipment
Component parts, equipment > > ≤ 1C (Flamcomat starter) < 1000 Ltr 1000 Ltr 1000 Ltr 1000 Ltr 1.2* Flamco STAG GmbH 39307 Genthin GERMANY Type Type N° de série Serial-No. Serien-Nr. Année de fabrication Year of manufacture Herstellungsjahr Capacité nominale... - Page 14 MP M-2-50 (MM) MP M-2-50 (MM) 3.10 3.11 3.12 3.13 3.10 3.12 3.14 3.19 3.14 3.14 3.19 3.16 3.22 3.16 3.16 3.22 Fig. FM.018.V01.15 Fig. FM.018.V01.15 MP02-3-50 (M02) DP02-3-50 (D02) 3.10 3.12 3.14 3.19 3.16 3.22 3.23 For item designations, see page 16.
- Page 15 MP 10-1-50 (M10) DP10-1-50 (D10) 3.10 3.11 3.12 3.13 3.10 3.12 3.14 3.19 3.14 3.14 3.19 3.16 3.16 3.22 3.16 3.22 MP20-2-50 (M20) DP20-1-50 (D20) 3.10 3.11 3.12 3.13 3.10 3.12 3.14 3.19 3.14 3.16 3.16 3.19 3.22 3.14 3.22 3.16 For item designations, see page 16.
- Page 16 MP60-1-50 (M60) DP60-1-50 (D60) 3.10 3.11 3.10 3.12 3.13 3.18, 3.21 3.18, 3.21 3.12 3.16 3.19 3.16 3.18, 3.21 3.14 3.14 3.14 3.19 3.22 3.16 3.22 MP80-1-50 (M80) DP80-1-50 (D80) 3.10 3.11 3.12 3.13 3.18, 3.21 3.18, 3.21 3.10 3.16 3.19 3.16 3.12 3.14 3.14 3.16 3.20...
- Page 17 Screw-type cable connectors, Screw-type cable connectors, SPCx-lw Standard equipment level Maximum equipment level Fig. FM.026.V01.15 Control unit SPCx Microfuse F1; 16A T; equipment protection Control unit SPCx-lw M icrofuse F2; 400 mA T; additional equipment Control unit SPCx-hw protection; 4 Main power switch L, N; On: “Red light” valve 1; 1.1; 2; (output port no.: 42; 43 / 45;46 / 48; 49) 5 M ain power switch L1, L2, L3, N; SPC Terminal (display and operating panel) On:”Display, Pos. 19; LED, Pos. 15 On” G raphic display with back light 6 Control unit cover open, inside view (dimmer in energy-saving mode) 7 Terminal port diagram (see terminal plan) S ensor button: “Back” or functions as shown Control unit name plate in the display.
- Page 18 SPCx-hw-1-2 Screw-type cable connectors, Screw-type cable connectors, Standard equipment level Maximum equipment level Fig. FM.027.V01.15...
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Page 19: Assembly
6. Assembly Setup C (Flamcomat starter) • Fit the automatic vent (supplied separately). • Remove the transport seal by the volume sensor once the basic vessel has been set up in the proposed place and no further positional changes are necessary. Avoid impact on the sensor and make sure the sensor is on a surface which does not impair the function of the sensor pressure-pad. Fig. FM.030.V01.15 > • Installation of the weight-capacity sensor and the adjustable feet. ≤ 1000 Ltr 1000 Ltr • Using the foot-height adjuster, adjust the vessel until it is vertical. Use two vertical magnetic spirit levels. • Ensure that no external additional forces can be exerted on the basic vessel (e.g. tools laid on the vessel, things leaning on the sides). Fig. FM.031.V01.15 • Do not fix the basic vessel to the ground on which it is erected (do not use any sort of fastening which can adversely affect the vessel, e.g. sinking the feet into concrete or lime, welding of the vessel or its feet, clamps and ties on the body of the structure or appurtenances). • Place the control module, the basic vessel and the auxiliary vessel at the same height. Fig. FM.032.V01.15 Vessel connection The vessel connection is produced as an electric or hydraulic connection to the pump module. For the installation diagram and example installation see appendix 1. Please observe the following points prior to filling and commissioning of the pressure... -
Page 20: Top-Up Connection
• I f the top-up feed is connected to the water main, a backflow preventer with filter must be connected in series in compliance with EN 806-4/EN 1717. Install this accessory horizontally and fit a shut-off valve before this assembly (note: clean filter regularly and change filters as and when required). Caution: Connect the shut-off valve to the top-up intake. Drain connection To safely route the volume flows to be discharged at the safety valve (Pos. 3.16), backflow preventer (accessory, top-up) and the atmospheric pressure compensation connection (Pos.1.3) a drain is required in the vicinity of the Flamcomat equipment. • Install a drain funnel and, if necessary, a drain pipe for the backflow preventer. • W hen a discharge pipe is connected to the safety valve, the connection must be kept open to atmospheric pressure. An atmospheric funnel from the Flamco product catalogue can be fitted for this purpose. System connection The system connection should be connected to the heating or cooling system. Appendix 1 shows the installation diagram and example installation. Please observe the following specifications before filling and commissioning the pressure-expansion automat: Lockshield valve • T he connection should preferably be made in the return line of the heating system. Please note that a temperature at the Fig. FM.036.V01.15 system connection > 70 °C (...80 °C) would exceed the permissible pump/diaphragm load and possibly lead to damage to components. (Complete insulation of the expansion pipe may increase the temperature load on the control unit and the diaphragm). -
Page 21: Electrical Installation
• U se sealants and pipework relevant to the installation; however, please observe at least the maximum permitted volumetric flow, pressure and temperature values for the expansion line in question (control unit/system inlet and outlet). • F it a non-return valve in the immediate vicinity of the system connection on the control unit that cannot be unintentionally shut off. Caution: Close the lockshield valve at the system inlet and outlet of the control unit. Electrical Installation The provision of power supply, (protective) ground wire connection and line protection must be made in accordance with the regulations of the responsible power company and the applicable standards. The required information can be found on the type plate of the control unit, the terminal plan (labelling) and in Appendix 3. The mains connection to be provided via a CEE plug/socket combination with load-switching ability. It should be a snap-on type, to avoid unintended disconnections. For units with a total rated power above 3 kW (see Appendix 3) we recommend interlocking this combination with a combined switch so that plugging or disconnecting is only possible if the switch is in the OFF position. The separator should be marked accordingly, easy to handle and placed appropriately in the vicinity of the unit. Hint: install equipotential bonding between earth connection and equipotential bonding conductor. The minimum diameter, quality and type of the power cables should apply to the on-site applicable rules and regulations for this application. The electrical control terminals must be connected at the set-up location to the mains power supply at the relevant operating voltage. The finished system allows the user to program the configuration and system-dependent parameters into the control unit. -
Page 22: Commissioning
7. Commissioning Initial commissioning • Document the commissioning procedure (actions and settings). • C heck that the installation and other actions prior to use have been carried out in full (e.g. power supply available and connected, functioning or active fuses, seal tightness of the equipment, transport protection of the volume sensor removed). Caution: Ensure that the basic vessel is not filled until all the commissioning measures have been completed. • A djust the manual control valve on the pump module (see appendix 2). On the M02, the second manual control valve must be set as well. • Fill and de-aerate the heating or cooling system (not the vessel!) • Check the operational readiness of the top-up line. • Open the valve at the top-up connection and the lockshield valve at the flexible connection assembly (vessel connection). • Switch on the control unit and run the start menu procedure (Ch 7.3; overview of menu, entries; menu lines 9...9-99). • First select the required language in point 4 of the main menu. • Depending on the inital configuration in the start menu Point 9-5 and 9-6 will appear instead of 9-7. • T hen the Flamcomat basic vessel shall be selected based upon its nominal capacity (Ch 5.2, name-plate Vessel) and consequently the factory-, operating calibration shall be performed. • T his start-up procedure is followed by activating the top-up procedure. Once a volume level of approx. 7% has been reached (see display), switch OFF the control unit and de-aerate the pump(s) (Par. 5.5; pos. 3.5 B; 3.6 B, page 96; pos 3.20). On pumps with automatic de-aeration, these must be opened by a single turn of the red cap on these components. -
Page 23: Commissioning, Volume Level And Operating Temperature
Commissioning, volume level and operating temperature Note: If a different fill level is required than the self-established minimum level after start (operational ready and installed top-up), the vessel should be filled to reflect the minimum required level needed for the actual system temperature, after completing the commissioning procedure on the control unit. For better understanding, study the diagrams below and the paragraph on maintenance, vessel draining and re-filling later in this document. Example 1 Example 2 Max. design temp.: 50 °C Max. design temp.: 80 °C Max. fill level: 92 % Max. fill level: 92 % Water feed, top-up: 12 % Water feed, top-up: 12 % Min. design temp.: 10 °C Min. design temp.: 10 °C Actual temperature [°C] Example 3 Example 4 Max. design temp.: 25 °C Max. design temp.: 40 °C Max. fill level: 92 % Max. fill level: 92 %... -
Page 24: Overview Menu Options
Start Overview menu options 9-10 Change menu Pressure Date, time Werkingsindicator settings ID Vessel Operational Example: Turkish calibration The nominal volume (see section 5.2) is shown on the vessel label or SPC ID sticker. Example: This corresponds to the Example: 4-20 Summer time is ON vessel capacity with the Actual pressure 1.4 bar Save configuration letter A, B or C. (..) on SD ID Vessel date: 23.10.2010. Duopump unit; pumps, valves not ON. For example: Time: A-200... -
Page 25: Sleep-Interval Settings Of De-Aeration Function
Sleep-interval settings of de-aeration function Example of sleep interval: 1 day with intervals 2 and 3 00:00 Blocked 10:00 Degassing 18:00 Blocked 23:59.99 Monday Closing Closing times interval Interval Interval assignment Default, Menu Default, Menu Interval interval 00:00 - 08:00 8-5-6-1-1 assignment 00:00 - 10:00 8-5-6-1-2 1; 3 8-5-6-2-1... 18:00 - 23:59.99 8-5-6-1-2 1; 3 8-5-6-3-1... Type MPM; DPM 1; 3 8-5-6-4-1... 09:30 - 23:59.99 1; 3 8-5-6-5-1... 00:00 - 23:59.99 8-5-6-1-4 1; 3 8-5-6-6-1... -
Page 26: Operation Menu, Configuration Variants
Operation menu, configuration variants Operation indicator, field 1-6 SPC terminal Overpressure, actual value at pressure Pump Valve sensor (example) Valve, ON Pump, ON (pressure (pressure increase) reduction) Degassing process Vessel level, Vessel fill level, actual active pictorial value (example) (Menu 8-5-1 ON) Min. priming water ON Min. fill level ON [error [error no.: 19; 10] no.: 11] Top-up, self-monitored Replenishment, externally monitored Valve, Signal, Valve, Pump, Signal, zero zero 230V 1~... -
Page 27: Top-Up, Operation With The Water Treatment Module
Top-up, operation with the water treatment module Wartung Maintenance Top-up 11-5 8-2-1 Reset the treated quantity: Changing the treatment volume Required after each change of the Required if the default value (300 litres) Treatment treatment module. Observe error does not match the capacity of the initial Treatment message nos.: 55; 61; 31; page 28. module, or the preset value of the used quantity reset When reset, the value in field 4 of the module does not match the capacity operating menu [10] changes from of the module changed. (Impulse water the previously processed quantity to: counter standard: 10 l / Imp.) 00000 l Caution: Caution: The use of an incorrect value can lead to Perform action Resetting to: 00000 l without replacing unacceptable quality of the top-up water activate the module, and without verifying or prevent the use remaining capacities! edit mode? - Page 28 Group error Error, designation Default Value Error message message cause; effect/action setting number menu line no. 8-4- Pressure Minimum operating pressure ON (actual pressure): – 0.3 bar Default setting has been reached or not achieved; lockshield valves in vessel or return connection in incorrect position, insufficient capacity of pumps, improper system layout, or as consequence of error no.: 10-16; 15-17; 19; 20; 22-27 /, check system lay-out, electronic installation, pumps, leak-tightness of the equipment and system and lockshield valves; insufficient capacity diagnosed » service; Error OFF: self-resetting when error resolved. Maximum operating pressure ON (actual pressure): + 0.3 bar Default setting has been reached or exceeded; lockshield valves in return connection in incorrect position, improper system layout, or as consequence of error no. : 11; 20 / check system lay-out, electronic installation, valve 1; 2 , particle filter, return connection, lockshield valve; if necessary » service; Error OFF: self-resetting when error resolved.
- Page 29 Group error Error, designation Default Value Error message message cause; effect/action setting number menu line no. 8-4- Minimum pressure limiter (optional) Minimum pressure limiter ON: The default setting at pressure limiter has been reached (normally closed contact has opened); pump motors 1; 2 and valves 1; 2; 3 are switched OFF (further pressure decrease will lead to vapour build-up in the heating installation) / check function of valves 1; 2, check valves, check equipment and installation for leaks (error no.: 8 is ON); Error OFF, after resolved (limiter reset) and resetting error. 8-4- Temperature monitor (optional) Temperature monitor ON: 70 °C The fixed value switch has reached or exceeded the temperature limit; scheduled de-aeration will be turned OFF and will be re-activated at lower temperature level (note: the permissible constant temperature at the vessel diaphragm is 70 °C); Error OFF: self-resetting when error resolved. 8-4- Motor run time Motor runtime exceeded motor 1:...
- Page 30 Group error Error, designation Default Value Error message message cause; effect/action setting number menu line no. 8-4- Top-up (optional) Top-up water volume too low (pulse water meter, option). No impulse from impulse water meter after top-up request; valve 3, motor 3 are switched OFF, feed pressure too low, valve in incorrect position or not functioning properly, motor 3 with insufficient or no pump capacity; exception: Signal line is not installed or is missing, water meters without function / check electrical installation, check component functions, ensure feed conditions; Error OFF off after, when error is resolved and reset. Top-up without request (impulse water meter, option) Impulse received from impulse water meter without request for top-up, valve 3, motor 3 are switched OFF; equipment in flow direction after the water meter or valve 3 is leaking or fails to...
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Page 31: Restarting
Group error Error, designation Default Value Error message message cause; effect/action setting number menu line no. 8-4- Maintain. 1 Carry out maintainance 1 (equipment service) 365d 8-4- Maintain. 2 Carry out maintainance 2 (inspect vessel internally) 1825d 8-4- Maintain. 3 Carry out maintainance 3 (inspect vessel strength) 3650d 8-4- (Maintain. 4) Carry out maintainance 4 (routine electronic installation 584d inspection) Date/ time invalid 8-4- Backup power for date, time is too small, not available or incorrect line entry of these data / redo or complete entry or... -
Page 32: Maintenance
8. Maintenance Maintain. 1! Electrical supply must be disconnected prior to conducting any maintenance. Electrical supply must be disconnected prior to conducting any maintenance. To supplement, or in addition to, the stipulations made in the overall project, perform the following: Message: Carry out Service Object, standard scope of supply Service activities, measures equipment service! interval Annually Particle filter 3.8 )* Clean filter insert and housing Particle filter back-flow security Maintain. 2! (only when installed) Air-intake preventer, Clean and check function. Unscrew the cap and take Message: bleeder valve 1.2 )*, out the inner spring and ball-bearing for cleaning. Re- Inspect vessel internally! automatic breather 3.18)* assemble in reverse order. Screw the cap back on and Consider recurring open it with a single turn. -
Page 33: Decommissioning, Dismantling
9. Decommissioning, dismantling At the end of the of the service life or at planned shut-down of the equipment, please make sure that the module is separated from the power supply. The hydraulic system connections and top-up connections should be closed off. Caution: water areas should first be made pressureless and empty when the destination or re-use of system water should be designated in conformity with the applicable rules. This water may be treated, contain anti-freeze or other additives. The designation of further processing of the construction parts should be carried out in agreement with the required waste management service provider. -
Page 34: Appendix 1. Technical Data, Information
60 ... 70 % relative humidity, non-condensing; frost-free, thermal radiation; temperature 3 - 40 °C; depending on type 3 - 50 °C; dry. vibration. free of electrically conductive gases, explosive gas mixtures, aggressive atmosphere. Caution: H igher temperatures may lead to overload of the drive system. Minimum distances Membraan min. 500 Flamco STAG GmbH 39307 Genthin GERMANY Flamco STAG GmbH 39307 Genthin GERMANY Type Type Type Type N° de série Serial-No. Année de fabrication Year of manufacture N°... - Page 35 Installation examples Distance system supply, F or design temperatures > 100 °C and > 110 °C, additional system discharge, at return requirements from applicable European standards may apply. integration point, in the range 0.5 ... 1 ... m. Not required acc. to DIN EN 12828 Please note: If the return line A dd additional auxiliary vessels symmetrically using a collector line is routed horizontally, do not (main vessel at centre) taking into account minimum distances. Supply temperature <= 105 °C implement the connection The branch from the main vessel must be flexible. (STB <= 110 °C) from below to avoid additional contamination with dirt. ** accessory, optional extra Return temperature Heat generator <= 70 °C Flamcomat starter (Top-up feed non-potable water) Lockshield valve ** Supply temperature > 105 °C Control module MP Flexible connection group Return temperature < 70 °C Backflow preventer ** (top-up feed potable water)
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Page 36: Appendix 2. Technical Data, Specifications, Hydraulic Equipment
Appendix 2. Technical data, specifications, hydraulic equipment Vessels: volume, dimensions and weights Nominal Vessel Maximum Vessel Condensate Vessel Vessel Deadweight capacity diameter height connector drain flange flange (as delivered, feed without packaging) return (Characteristic C) (Characteristic C) (Characteristic C) [litres] [mm] [mm] [G;... - Page 37 Vessel: operational characteristics Nominal capacity Permissible Positive Temperature Temperature Permissible Permissible positive test pressure min. max. permanent permanent operating pres- (design) (design) temperature temperature sure at the at the diaphragm diaphragm min. max. [litres] [bar] [bar] [°C] [°C] [°C] [°C] 100 - 10000 4,72 Pump module: dimensions and weights...
- Page 38 Control module external pressure retention, manual control valve, adjustment values Instelwaarden handregelventiel M02/D02, M10/D10 & M20/D20 Instelwaarden handregelventiel M60/D60 & M80/D80 Setting values Setting values M10-1-50 M20-2-50 M80-1-50 M02 (9.9) M60-1-50 M02 (6.0) M02 (4.5) Instelwaarden Instelwaarden Fig. FM.046.V01.15 Fig. FM.045.V01.15 Setting values manual regulated valve M02 after pump see paragrapgh "Component parts", equipment [3,23].
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Page 39: Appendix 3. Technical Data, Information, Electrical Equipment
Control module external pressure retention, top-up, flow rate Without back-flow preventer With backflow preventer (accessory, optional extra) Flow pressure [bar] Appendix 3. Technical data, information, electrical equipment Pump unit, nominal values Type Nominal voltage Rated Rated power External Protection current fuses class of T (K) pump unit *) [kW]... - Page 40 Control unit, terminal plana SPCx-lw / -hw: SPCx-lw Valve 3 Motor Motor Pump 1 Pump 2 Pressure sensor Volume sensor Connector x1 Sockets Connector x1 x1 connector ye/gn ye/gn ye/gn Sockets sockets Signaal Signal +24 V +24 V Power supply MAINS Valve 1 Valve 2 Connector x1 Connector x1 Sockets x2 Sockets x2 ye/gn ye/gn...
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Page 41: Appendix 4. Declaration Of Conformity
Appendix 4. Declaration of Conformity EU Declaration of Conformity EU Konformitätserklärung Manufacturer Flamco BV Hersteller Amersfoortseweg 9, 3750 GM Bunschoten, the Netherlands Product description Expansion automat Produktbezeichnung Druckhalteaggregate Product type Flamcomat Produkt Typ This declaration of conformity is issued under the sole Die alleinige Verantwortung für die Ausstellung dieser... - Page 42 No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information.
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